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Cummins/Onan — Changing Coolant

Maintenance · Engine cooling system

From a Cummins/Onan operator's manual — check it applies to your exact model before use.

Applies to: Cummins/Onan HDKA, Cummins/Onan HDKAH

Before you start

  • Hot coolant under pressure can spray and cause severe burns

Procedure

  1. Allow engine to cool before releasing pressure cap.
  2. Turn pressure cap slowly without pushing down until it catches.
  3. Remove pressure cap.
  4. Drain coolant by removing system drain cap.
  5. Optionally clean and flush system.
  6. Fill recovery tank with coolant mixture to COLD mark.
  7. Secure system drain cap.
  8. Fill cooling system through pressure cap/fill opening.
  9. Start and operate genset for few minutes.
  10. Shut down and add more coolant if necessary.
  11. Secure the pressure cap.

Tools required

  • Container Amazon
  • Radiator cleaning chemicals (optional) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Capacity: 4.2 quarts (4 liters)
  • Use ethylene or propylene glycol antifreeze
  • Replace every 2 years

Full service-parts list: Cummins/Onan HDKA →, Cummins/Onan HDKAH →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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