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Cummins/Onan — Bearing Installation

Installation · Camshaft and crankshaft bearings

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MCCK

Before you start

  • Avoid damaging the bearing bore during removal and installation.

Procedure

  1. Removal of camshaft or crankshaft bearings requires complete disassembly of engine.
  2. Use press or suitable plug to remove bearings. Support casting to avoid distortion; avoid damaging bearing bore.
  3. Use oil on bearings to reduce friction when installing and again lubricate with oil after installing.
  4. Camshaft: replacement bearings precision type; coat with lubricating oil.
  5. Place bearing on crankcase over bearing bore with lubricating hole (front only) in proper position.
  6. Be sure to start bearing straight. Press front bearing in flush with outside end of bearing bore.
  7. Press rear bearing in until past ignition plunger hole.
  8. Crankshaft: new main bearings precision type; before putting in main bearings, expand bearing bore by placing casting in hot water or oven heated to 200°F (93°C).
  9. If practical, cool precision bearing to shrink it.
  10. Align oil hole(s) in bearing bore; oil passage must be at least half open.
  11. Install cold oiled precision bearing flush with inside end of bore.
  12. If head of lock pin is damaged, use side cutters or Easy-Out tool to remove pin; install new lock pin.
  13. Apply oil to thrust washers to hold in place when crankshaft is installed.
  14. Oil grooves in thrust washer bearing must face crankshaft; two notches fit over lock pins.

Tools required

  • press or suitable plug Amazon
  • combination bearing driver Amazon
  • side cutters or Easy-Out tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Casting heated to 200°F (93°C) to expand bearing bore

Full service-parts list: Cummins/Onan MCCK →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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