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Cummins/Onan — Battery Cable Connections

Installation · battery cables

From a Cummins/Onan service manual covering: ES2075s, FS1870s, M11979s, M1976s, M1977s, M1978s. Check it applies to your exact model before use.

Applies to: Kubota 2482B engine

Before you start

  • Electrical shock can cause severe personal injury; remove rings, watches and other jewelry.
  • Batteries present the hazard of explosion; always disconnect the negative (-) cables first, and connect them last.

Procedure

  1. Remove the negative (-) battery cable connection(s) at the battery tray.
  2. Route both battery cables to the battery compartment using a path that allows tie points.
  3. Cut the battery cables to the correct length, allowing for routing and power unit movement.
  4. Install the 3/8-inch ring terminals to the battery cables with a good crimping tool.
  5. Connect the positive (+) cable to the battery positive terminal and the negative (-) cable to the negative terminal; tighten securely.
  6. Provide adequate support for the battery cables to avoid abrasion.
  7. Reconnect the other negative (-) battery cable connection(s) at the battery tray.

Tools required

  • battery cable terminal crimping tool Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • 3/8-inch ring terminals

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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