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Cummins/Onan — AC Wiring Methods

Installation · AC power output wiring

From a Cummins/Onan service manual covering: 5.5 HGJAA, 5.5 HGJAB, 6.5 HGJAA, 6.5 HGJAB, 7.0 HGJAA, 7.0 HGJAB. Check it applies to your exact model before use.

Applies to: Cummins/Onan HGJAA, Cummins/Onan HGJAB

Before you start

  • HAZARDOUS VOLTAGE!
  • IMPROPER WIRING can cause fire or electric shock.
  • Faulty grounding can lead to fire and electrocution.

Procedure

  1. Have a qualified electrician supervise and inspect the installation of all AC wiring.
  2. Install vibration-proof switches and controls that won't open and close circuits when the vehicle is in motion.
  3. Provide ground fault circuit interrupters (GFCIs) for all convenience power receptacles.
  4. Route AC wiring, remote control wiring, and fuel lines separately.
  5. Seal all conduit openings into the vehicle interior to keep out exhaust gas.
  6. Bond the generator set and all connected AC and DC equipment and controls to a common grounding point.

Specs & values

  • Generator set leads: 3 m (120 in) 30-A (12 AWG) XLPE UL 3173 125 °C wire, CSA CL1251
  • Use 10 AWG for extension to main AC distribution panel

Full service-parts list: Cummins/Onan HGJAA →, Cummins/Onan HGJAB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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