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Cummins/Onan 80MDKAL11454B — Bleeding the High Pressure Fuel System

Maintenance · high pressure fuel lines / injector nozzles

For the Cummins/Onan 80MDKAL11454B, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan MDKAL, Kubota D1005 engine

Before you start

  • Ignition of fuel can cause serious personal injury or death by fire; do not permit any ignition source near the fuel system.
  • This procedure should only be performed by a trained diesel mechanic or highly competent mechanical technician.

Procedure

  1. Loosen the high pressure fittings at the nozzles.
  2. Crank the generator set until fuel appears at the loosened fittings.
  3. Wipe up the fuel leaked out from the system in the previous step.
  4. Retorque the fittings to the values shown in the Engine Service Manual (Onan publication 981-0517).

Specs & values

  • Retorque fittings per Engine Service Manual (Onan publication 981-0517)

Full service-parts list: Cummins/Onan MDKAL →, Kubota D1005 engine →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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