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Cummins/Onan 4.0 MCCK / 6.5 MCCK — Carburetor Float Adjustment

Adjustments

For the Cummins/Onan 4.0 MCCK / 6.5 MCCK, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan MCCK engine

Before you start

  • Be careful not to lose the buoyancy spring or tension spring on the viton tip float needle and seat assembly.

Procedure

  1. Disconnect governor, choke leads, flame arrester and fuel line from carburetor.
  2. Remove the two bolts holding the carburetor on the intake manifold assembly.
  3. Remove the four Phillips head screws on top of the carburetor and lift it off.
  4. Invert carburetor and check float setting; float should be 0.02 +/- 0.02 inch above machined mating surface (without gasket); bend float tab as required.
  5. If resetting level, loosen screw near float valve axle and bend float arm to position float flush with top edge of float bowl.
  6. Reassemble carburetor; reinstall on intake manifold, connect fuel line and install flame arrester.
  7. Check carburetor for proper operation.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Float 0.02 +/- 0.02 inch (0.51 +/- 0.51 mm) above mating surface

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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