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Cummins/Onan 20W-20 — Testing Thermostat

Testing & diagnosis

For the Cummins/Onan 20W-20, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 20W-20, Cummins/Onan RDJF engine

Procedure

  1. Remove thermostat from cylinder head.
  2. Heat a pan of water to approximately 150 F.
  3. Suspend thermostat in water; it should start to open.
  4. Remove from hot water and allow to cool; it should close in a short time.
  5. Replace if it sticks or does not operate properly.
  6. Always install a new gasket when replacing the thermostat.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Thermostat opens at 150 F +/- 2 F

Full service-parts list: Cummins/Onan 20W-20 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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