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Cummins/Onan 205AJ — Timing the ignition

Adjustments · magneto

For the Cummins/Onan 205AJ, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan AJ series

Procedure

  1. See that point gap is properly adjusted.
  2. Install flywheel loosely with key in place.
  3. Turn flywheel in rotation direction until mark aligns with proper degree mark on gear cover.
  4. Points should just separate at this point.
  5. If not, remove flywheel and loosen magneto backplate mounting screws slightly.
  6. If points separate too soon, shift backplate clockwise; if too late, counterclockwise.
  7. Retighten screws and recheck; ensure flywheel key is in place.

Specs & values

  • Ignition timing advance: 25° B.T.C. above 1800 rpm; 19° B.T.C. for 1800 rpm plants

Full service-parts list: Cummins/Onan AJ series →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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