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Cummins/Onan 205AJ — Tappet adjustment

Adjustments · valve train

For the Cummins/Onan 205AJ, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan AJ series

Procedure

  1. Remove valve compartment cover and blower housing.
  2. Crank engine by hand until intake valve opens and closes.
  3. Continue turning flywheel slowly until flywheel mark aligns with TC mark on gear cover.
  4. Check tappet clearance per Table of Clearances.
  5. Use 7/16 in wrench for adjusting screw and 9/16 in wrench for tappet.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • .010 in - .012 in for intake and exhaust valves

Full service-parts list: Cummins/Onan AJ series →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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