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Cummins/Onan 205AJ — Battery preparation for remote start AC plant

Maintenance

For the Cummins/Onan 205AJ, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan AJ series

Before you start

  • Do not bring open flame or burning cigarette near batteries on charge.

Procedure

  1. Fully charge battery.
  2. While on charge, siphon off electrolyte above plates in each cell.
  3. Fill each cell with pure distilled water.
  4. Recharge one hour at 4 to 6 ampere rate.
  5. Test each cell with hydrometer; if specific gravity above 1.225, repeat steps 2, 3, and 4.
  6. Continue until highest fully charged reading is not over 1.225.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Final specific gravity not over 1.225

Full service-parts list: Cummins/Onan AJ series →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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