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Cummins/Onan 1750DQKB / 3200 Series — Testing the PMG

Testing & diagnosis · Permanent magnet generator (PMG)

For the Cummins/Onan 1750DQKB / 3200 Series, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 1750DQKB, Cummins/Onan DFE

Before you start

  • HAZARDOUS VOLTAGE. Touching uninsulated parts inside the control housing and power output boxes can result in severe personal injury or death.

Procedure

  1. Disconnect plug J10 from the voltage regulator output stage module.
  2. Start the engine at the set and let the speed stabilize.
  3. Measure voltage across lead pairs J10-1 & J10-4, J10-4 & J10-5, and J10-5 & J10-1.
  4. Voltage should be at least 150 VAC for 50 Hz sets and at least 180 VAC for 60 Hz sets.
  5. If voltages are low or uneven, check all leads and connections before disassembling the PMG.
  6. Stop the set and measure electrical resistance across the lead pairs with a Wheatstone bridge or digital ohmmeter.
  7. Each winding should have a resistance of approximately 2.6 ohms.

Tools required

  • Wheatstone bridge or digital ohmmeter Amazon
  • voltmeter Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • at least 150 VAC for 50 Hz sets
  • at least 180 VAC for 60 Hz sets
  • approximately 2.6 ohms per winding

Full service-parts list: Cummins/Onan 1750DQKB →, Cummins/Onan DFE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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