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Cummins/Onan 1750DQKB / 3200 Series — Permanent Magnet Generator (PMG) Removal

Repair & overhaul

For the Cummins/Onan 1750DQKB / 3200 Series, from the Cummins/Onan service manual.

Applies to: Cummins/Onan 1750DQKB, Cummins/Onan DFE

Before you start

  • The highly magnetic rotor will attract the stator core; avoid any contact which may damage the windings.
  • The rotor assembly must not be dismantled or the magnetic properties will be destroyed.

Procedure

  1. Turn off and disconnect battery charger (if equipped).
  2. Disconnect the negative (-) battery cable to prevent accidental starting.
  3. Remove the lower back panel of the control housing.
  4. Remove the three M5X12mm capscrews and lockwashers from the PMG cover, and remove cover.
  5. Disconnect the PMG wiring harness connector.
  6. Remove the four bolts and clamps retaining the exciter stator housing to the endbracket.
  7. Tap the stator housing out of its spigot and carefully remove from generator endbracket.
  8. Remove the hex head through-bolt from the rotor shaft and firmly pull the complete rotor assembly from its location.

Full service-parts list: Cummins/Onan 1750DQKB →, Cummins/Onan DFE →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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