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Caterpillar — Welding on Engines with Electronic Controls

Repair & overhaul · engine ECM and electrical system

From a Caterpillar owner's manual covering: 3306B, 3406, 3406E, 3412C, 3412C Generator Set, 3500 Series. Check it applies to your exact model before use.

Applies to: Caterpillar 3306B, Caterpillar 3406, Caterpillar 3406E, Caterpillar 3412C, Caterpillar 3412C engine

Before you start

  • Do not ground the welder to electrical components such as the ECM or sensors.

Procedure

  1. Stop the engine; turn switched power to OFF.
  2. Disconnect the negative battery cable; open battery disconnect switch if provided.
  3. Disconnect J1/P1 and J2/P2 connectors from the ECM.
  4. Disconnect any component with a microprocessor from the engine harness.
  5. Connect welding ground cable directly to the part being welded, close to the weld.
  6. Protect the wiring harness from welding debris and spatter.
  7. Use standard welding practices to weld the materials.

Specs & values

  • Do not ground the welder across the centerline of the package

Full service-parts list: Caterpillar 3406 →, Caterpillar 3406E →, Caterpillar 3412C →, Caterpillar 3412C engine →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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