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Caterpillar — Test Step 8. Install a Jumper Wire

Testing & diagnosis · Suspect sensor connector

From a Caterpillar service manual covering: 3500B Engine, PM3516, PM3516 Power Module. Check it applies to your exact model before use.

Applies to: Caterpillar 3500B engine

Before you start

  • Temporarily connect a new sensor and verify it solves the problem before permanent installation. Calibrate the sensor.

Procedure

  1. Turn the ECS to the OFF/RESET position.
  2. Disconnect the suspect sensor.
  3. Use a wire with socket terminals to connect pin B and pin C at the sensor connector.
  4. Turn the ECS to the ON position, engine OFF.
  5. Check if the CID-FMI changed from 03 to 04.
  6. Turn the ECS to the OFF/RESET position and remove the wire short.

Tools required

  • Jumper wire with socket terminals Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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