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Caterpillar — Test Step 15. Check for Shorts in the Wiring Harness

Testing & diagnosis · Suspect sensor wiring harness

From a Caterpillar service manual covering: 3500B Engine, PM3516, PM3516 Power Module. Check it applies to your exact model before use.

Applies to: Caterpillar 3500B engine

Procedure

  1. Turn the ECS to the OFF/RESET position.
  2. Disconnect ECM connector J1/P1, ECM connector J2/P2 and the suspect sensor.
  3. Measure resistance between signal wire and supply voltage at the ECM connector.
  4. Measure resistance between signal wire and sensor return line.
  5. Measure resistance between signal wire and engine ground.
  6. Reconnect all connectors.

Specs & values

  • Resistance should be greater than 20,000 Ohms

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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