Home›Repair guides›Caterpillar›Generator Set Functional Test

Caterpillar SR4B — Generator Set Functional Test

Testing & diagnosis

For the Caterpillar SR4B, from the Caterpillar service manual.

Applies to: Caterpillar SR4B

Before you start

  • Do not exceed half rated speed
  • Do not allow output to exceed nameplate rating

Procedure

  1. Disconnect wires F1 and F2 from voltage regulator
  2. Disconnect generator load
  3. Connect 12 VDC battery to wires F1+ and F2-
  4. Operate generator at half rated speed
  5. Measure AC voltage across terminals T1-T2, T1-T3, T2-T3
  6. Record voltages at half speed, then at ±10% speed variations
  7. Verify minimum 85 VAC output at half speed
  8. Verify speed changes produce proportional voltage changes

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Output minimum 85 VAC
  • Speed sensitivity ±10%

Full service-parts list: Caterpillar SR4B →

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Caterpillar repair guides →