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Caterpillar — Installation of two-piece seal into slack adjuster piston (209-6381 Seal Installer Group)

Maintenance · Slack adjuster piston assembly (205-0561/205-0567)

From a Caterpillar manual covering: 3304, 561C, 623E, 623H, 725, 735, 740, 740B Ejector, 773, 793, 977H, CX31…. Check it applies to your exact model before use.

Applies to: Caterpillar 3304, Caterpillar 725, Caterpillar 735, Caterpillar 740, Caterpillar 773, Caterpillar 793

Procedure

  1. Place 207-3440 Loading Mandrel over small piston.
  2. Place inner portion of two-piece seal onto mandrel and push onto piston using 207-3442 Ring Pusher. Repeat for outer portion of seal.
  3. With both sets of seals installed, push piston assembly into 207-3444 Seal Sizer.
  4. Allow seals to compress for one minute and then install small piston into large piston.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Caterpillar 3304 →, Caterpillar 725 →, Caterpillar 740 →

Source: Caterpillar manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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