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Caterpillar C15 Industrial Engine — Overhaul Considerations

Maintenance · Engine

For the Caterpillar C15 Industrial Engine, from the Caterpillar owner's manual.

Applies to: Caterpillar C1.5 engine

Before you start

  • Do not use caustic cleaners to clean the core. Caustic cleaners can attack internal metals and cause leakage.

Procedure

  1. The need for an overhaul is generally indicated by increased fuel consumption and reduced power.
  2. When oil consumption rises to three times the original rate due to normal wear, schedule an engine overhaul.
  3. Before failure overhaul: avoid costly unplanned downtime; many original parts may be reused; extend engine service life.
  4. After failure overhaul: if engine block or crankshaft needs repair, overhaul cost should be between 40 and 50 percent of a new engine with similar exchange core.
  5. Recommended overhaul: scheduled engine overhaul by your Caterpillar dealer.
  6. Unit fuel injector: clean body, replace O-rings and gasket on injector sleeve. Clean area around injector seating.
  7. Inspect piston rings, crankshaft bearings, valve rotators, and crankshaft seals. Caterpillar recommends new parts at each overhaul.
  8. Inspect crankshaft, camshaft, camshaft bearings, and camshaft followers for wear or scuffing.
  9. Caterpillar recommends replacing the crankshaft vibration damper.
  10. Remove, clean, and pressure test the oil cooler core and aftercooler core.

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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