Home›Repair guides›Caterpillar›Insulation - Test

Caterpillar 3516C / 3516C Generator Set — Insulation - Test

Testing & diagnosis · Generator main stator winding

For the Caterpillar 3516C / 3516C Generator Set, from the Caterpillar operator's manual.

Applies to: Caterpillar 3516C, Caterpillar 3516C engine

Before you start

  • High voltage produced by operating generator set can cause severe injury or death
  • Do not touch instrument leads without first discharging them

Procedure

  1. Take generator out of service.
  2. Visually inspect for moisture; if moisture exists, dry unit first.
  3. Inspect installation; determine equipment to test.
  4. Discharge capacitance of windings.
  5. Disconnect T0 from ground.
  6. Disconnect sensing lead wires for the regulator.
  7. Disconnect PT leads of load share module.
  8. Connect black lead to ground and RED lead to T0.

Tools required

  • 300-8648 Insulation Testing Gp Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Set voltage to rated voltage of generator
  • 50 percent reduction from previous 60-second reading indicates absorbed moisture

Full service-parts list: Caterpillar 3516C →, Caterpillar 3516C engine →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

More Caterpillar repair guides →