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Caterpillar 3516C / 3516C Generator Set — Generator Set - Test

Testing & diagnosis · Generator windings and voltage regulator

For the Caterpillar 3516C / 3516C Generator Set, from the Caterpillar operator's manual.

Applies to: Caterpillar 3516C, Caterpillar 3516C engine

Before you start

  • Do not operate the generator set at a speed higher than one-half of rated speed

Procedure

  1. Stop generator; connect potential transformer to terminals T1 and T2; connect voltmeter to low voltage winding.
  2. Disconnect wires F1+ and F2- from the voltage regulator; disconnect generator from load.
  3. Connect a 12 VDC automotive battery to wires F1+ and F2-.
  4. Operate generator set at half the rated speed.
  5. Measure AC voltage across low voltage terminals for T1-T2, T2-T3, and T3-T1; record.
  6. Decrease generator set speed by 10 percent; increase by 10 percent.
  7. Voltages measured should be nearly equal and minimum of 85 VAC.
  8. Voltages should change 10 percent with the 10 percent speed change.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Minimum 85 VAC

Full service-parts list: Caterpillar 3516C →, Caterpillar 3516C engine →

Source: Caterpillar operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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