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Caterpillar 3406E — Turbocharger - Install

Repair & overhaul

For the Caterpillar 3406E, from the Caterpillar service manual.

Applies to: Caterpillar 3406E

Before you start

  • Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Procedure

  1. Loosen V-band clamps (2) enough to allow compressor housing (1) and turbine housing (4) to rotate.
  2. Use 5P-3931 Anti-Seize Compound on the turbocharger to manifold bolts (5).
  3. Align compressor housing (1) and turbine housing (4). Install bolts (5). Do not tighten completely.
  4. Tighten V-band clamp (2) to 14 ± 3 N·m.
  5. Tighten manifold bolts (5) to 55 ± 5 N·m.
  6. Position compressor housing (1) so the air outlet is zero degrees from top vertical.
  7. Install V-band clamp (2) to 90 ± 10 degrees outboard from the bottom vertical.
  8. Tighten V-band clamp (2) nuts to 14 ± 3 N·m. Lightly hit around the diameter of the band clamps.
  9. Install tube assemblies (6) and (7).

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • V-band clamp: 14 ± 3 N·m (10 ± 2 lb ft)
  • Manifold bolts: 55 ± 5 N·m (41 ± 4 lb ft)
  • Compressor housing air outlet: zero degrees from top vertical
  • V-band clamp position: 90 ± 10 degrees outboard from the bottom vertical

Full service-parts list: Caterpillar 3406E →

Source: Caterpillar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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