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Atlas Copco QAS 500 Volvo / Qc1002 — Measuring the alternator insulation resistance

Testing & diagnosis

For the Atlas Copco QAS 500 Volvo / Qc1002, from the Atlas Copco manual.

Applies to: Volvo Penta TAD1641 GE engine, TAD 1641 GE engine

Procedure

  1. Disconnect the N-terminal from the earthing system if connected.
  2. Disconnect the AVR.
  3. Connect a 500 V megger between the earth terminal and terminal L1.
  4. Generate a voltage of 500 V and read the scale.
  5. Verify the scale indicates a resistance of at least 2 MΩ.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Minimum insulation resistance: 2 MΩ

Full service-parts list: Volvo Penta TAD1641 GE engine →

Source: Atlas Copco manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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