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Kohler KDI 3404 TCR Generator Set

The Kohler KDI 3404 TCR is a 55.4 kW Diesel prime generator set powered by a Kohler KDI 3404TCR engine. It operates at 60 Hz. It holds about 15.6 L (4.1 gal) of oil and 12 L (3.2 gal) of coolant. The set weighs about 394 kg (869 lb). The same KDI 3404TCR engine also powers generator sets from Lombardini and Valdinoci.

3.359 L
Displacement
15.6 L
Oil capacity
3
Document types

How to read your Kohler serial & model number →

Service parts for the KDI 3404 TCR

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
ED0053030050Air filtersee priceAmazon

Fuel system

1 required
8061710010Fuel filtersee priceAmazon

Oil system

1 required
ED0053030050Oil filtersee priceAmazon

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelDiesel
Frequency60.0 Hz
Prime power55 kW
EmissionsTier 4 F
Oil capacity15.6 L
Dry weight394 kg
Wet weight451 kg

Engine

Kohler KDI 3404TCR
Oil capacity15.6 L
Coolant capacity12.0 L
Displacement3.359 L
AspirationTurbo+ Charge After Cooler
Rated speed1800 rpm

Same engine, other brands

2 brands

The Kohler KDI 3404TCR in this set also powers 2 generator sets sold under 2 other brands. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
LombardiniKDI 3404 TCR
ValdinociPower Pack KDI 3404 TCR

Maintenance & consumables

for the Kohler KDI 3404TCR
ItemSpecCapacityPart #Interval
Air filterAir filter cartridgeED0053030050 Amazon eBay
Fuel filterFUEL FILTER8061710010 Amazon eBay
Oil filterEngine oil filter cartridgeED0053030050 Amazon eBay
Battery—2000 hr
BeltPoly-V alternator belt—5000 hr
Coolant—40000 hr
Coolant filterAn anti-freeze protection liquid (ANTIFREEZE) - mixed with decalcified water - must be used.—500 hr
Oil15.6—2000 hr
Spark plugBefore proceeding with operation, read Par. 3.2.2.—5000 hr

Service intervals

1
ItemActionHoursMonthsNotes
oilChange500 hrMinimum 500 hours oil change interval

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
FuelNo 1 Diesel (US) - ASTM D 975-09 B - Grade 1-D S 15 and No 2 Diesel (US) - ASTM D 975-09 B - Grade 2-D S 15, S 500 for mechanical models onlyASTM D 975-09 B

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What engine does the Kohler KDI 3404 TCR use?

The Kohler KDI 3404 TCR is powered by the Kohler KDI 3404TCR engine.

What fuel does the Kohler KDI 3404 TCR use?

The Kohler KDI 3404 TCR runs on Diesel.

How much oil does the Kohler KDI 3404 TCR take?

The Kohler KDI 3404TCR engine in the Kohler KDI 3404 TCR has an oil capacity of 15.6 liters.

What is the cooling system capacity of the Kohler KDI 3404 TCR?

The Kohler KDI 3404 TCR cooling system holds 12 liters (3.2 US gallons) for the engine, per the manufacturer specification sheet.

How much does the Kohler KDI 3404 TCR weigh?

The Kohler KDI 3404 TCR has a dry weight of 394 kg (868 lb).

What oil filter fits the Kohler KDI 3404 TCR?

The Kohler KDI 3404 TCR uses oil filter part number ED0053030050.

What fuel filter fits the Kohler KDI 3404 TCR?

The Kohler KDI 3404 TCR uses fuel filter part number 8061710010.

What air filter fits the Kohler KDI 3404 TCR?

The Kohler KDI 3404 TCR uses air filter part number ED0053030050.

Troubleshooting

6

Fault codes

CodeMeaningCauseRemedy
ED0053030050Warning YELLOW light turn onEngine ECU has detect a malfunctionsContact KOHLER authorised workshops

Symptoms & remedies

SymptomRemedy
Warning RED light turn onThe engine must be immediately turned off when this occurs.
The oil pressure indicator light turns on while runningThe engine must be immediately turned off when this occurs.
The engine rpms suddenly increase and decreaseThe engine must be immediately turned off when this occurs.
A sudden and/or unusual noise is heardThe engine must be immediately turned off when this occurs.
Colour the exhaust fumes suddenly darkensThe engine must be immediately turned off when this occurs.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Kohler KDI 3404 TCR troubleshooting guide (21 entries) →

Parts

42
Part #DescriptionQtySystem
8010710020CRANKSHAFT1Crankshaft Amazon eBay
8011710030PISTON / CONNECTING ROD2Piston connecting rod Amazon eBay
8012710050FLYWHEEL1Flywheel Amazon eBay
8014710050PULLEYS / BELT2Pulleys belt Amazon eBay
8020710090CRANKCASE1Crankcase Amazon eBay
8021710070CYLINDER HEAD1Cylinder head Amazon eBay
8022710080HEAD COVER1Head cover Amazon eBay
8025710010ENGINE MOUNTS8Engine mounts Amazon eBay
8030710150INJECTION SYSTEM1Injection system Amazon eBay
8035710090CAMSHAFT2Camshaft Amazon eBay
8036710070ROCKER ARMS / VALVES16Rocker arms valves Amazon eBay
8038710050TIMING GEAR3Timing gear Amazon eBay
8040710030OIL PUMP4Oil pump Amazon eBay
8041710040OIL PAN1Oil pan Amazon eBay
8043710020OIL DIPSTICK1Oil dipstick Amazon eBay
8045710050BREATHER SYSTEM2Breather system Amazon eBay
8061710010FUEL FILTER1Fuel filter Amazon eBay
8061710020FUEL FILTER1Fuel filter Amazon eBay
8068710070HOSES FOR WATER COOLER2Hoses water cooler Amazon eBay
8074710030THERMOSTAT UNIT1Thermostat unit Amazon eBay
8077710030WATER PUMP1Water pump Amazon eBay
8079710010FITTING FOR CAB HEATING1Cabin heating fitting Amazon eBay
8080710050AIR INLET MANIFOLD / AIR FILTER2Air inlet manifold filter Amazon eBay
8083710060TURBOCHARGER1Turbocharger Amazon eBay
8085710090EXHAUST GAS MANIFOLD2Exhaust gas manifold Amazon eBay
8086710020EXHAUST MUFFLER2Exhaust muffler Amazon eBay
ED0053030050Air filter cartridge1Air filter Amazon eBay
GM93824Air Cleaner Assy1Air filter Amazon eBay
GM93996Element, Air Cleaner Primary1Air filter Amazon eBay
GM93997Element, Air Cleaner Secondary1Air filter Amazon eBay
8011710040PISTON / CONNECTING ROD4Service part / kit Amazon eBay
8020710100CRANKCASE1Service part / kit Amazon eBay
8021710080CYLINDER HEAD4Service part / kit Amazon eBay
8022710070HEAD COVER4Service part / kit Amazon eBay
8030710130INJECTION SYSTEM4Service part / kit Amazon eBay
8035710120CAMSHAFT1Service part / kit Amazon eBay
8036710080ROCKER ARMS / VALVES16Service part / kit Amazon eBay
8038710040TIMING GEAR3Service part / kit Amazon eBay
8045710070BREATHER SYSTEM2Service part / kit Amazon eBay
8047710030OIL COOLER1Service part / kit Amazon eBay
8064710030FUEL PIPING1Service part / kit Amazon eBay
ED0014603650-SSix Nicks SN8Service part / kit Amazon eBay $58.64

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Engine spec — Diesel Full Line (Kohler)Engine spec — KDI Power Unit (Kohler)Engine spec — KIP KDI Power Pack (Kohler)Reference — Diesel International 8 (Kohler)Reference — N.3 19July Diesel Internationale Web (Iveco/FPT)Owner's manual — KDI3404 TCR EN (Kohler)Owner's manual — KDI34TCR HT EN (Kohler)Owner's manual — tp6979 (Kohler)Parts manual — tp6923Service manual — tp6980 (Kohler)

This page was generated from the 10 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

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