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Kohler 60REZG Generator Set

The Kohler 60REZG is a 60 kW (75 kVA) Natural Gas / LP standby generator set. It is available at 480 V, 3-phase, 60 Hz and rated [None, None] A. It holds about 4.7 L (1.2 gal) of oil and [None, None] L (None gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 1 group-1 battery rated 630 CCA at 12 V. The set measures 2200×1040×1172 mm (86.6×40.9×46.1 in), weighs about [None, None] kg (None lb) and produces 69 dBA at 23 m.

60 kW
Standby
4.7 L
Oil capacity
4
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 60–65 kW Bi-Fuel (NG/LP) generators →

Compare with other 60–65 kW Bi-Fuel (NG/LP) generators →

Specifications

FuelNatural Gas / LP
Frequency60.0 Hz
Standby power60 kW
Standby kVA75
Prime power54 kW
EmissionsTier 1
ControllerDecision-Maker 3+, Decision-Maker 550
Oil capacity4.7 L
AlternatorPMG
Voltage options120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V, 347/600 V
Phase3
Rated current[None, None] A
Power factor0.8
Battery group1
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity[None, None] L
Max ambient50 °C
Dimensions (L×W×H)2200×1040×1172 mm
Sound level69.0 dBA @ 23 m

Service specifications

30
TypeItemValueUnitCondition
Other10 in. weld flange bolt circle diameter B361.95mm (14.25 in.)
Other10 in. weld flange outside diameter C406.4mm (16.0 in.)
Other10 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other12 in. weld flange bolt circle diameter B431.80mm (17.00 in.)
Other12 in. weld flange outside diameter C482.6mm (19.0 in.)
Other12 in. weld flange quantity of bolts / bolt hole diameter D12, 25.40mm (1.00 in.)
Other14 in. weld flange bolt circle diameter B476.25mm (18.75 in.)
Other14 in. weld flange outside diameter C533.4mm (21.0 in.)
Other14 in. weld flange quantity of bolts / bolt hole diameter D12, 28.58mm (1.13 in.)
Other16 in. weld flange bolt circle diameter B539.75mm (21.25 in.)
Other16 in. weld flange outside diameter C596.9mm (23.5 in.)
Other16 in. weld flange quantity of bolts / bolt hole diameter D16, 28.58mm (1.13 in.)
Other18 in. weld flange bolt circle diameter B577.85mm (22.75 in.)
Other18 in. weld flange outside diameter C635.0mm (25.0 in.)
Other18 in. weld flange quantity of bolts / bolt hole diameter D16, 31.75mm (1.25 in.)
Other20 in. weld flange bolt circle diameter B635.00mm (25.00 in.)
Other20 in. weld flange outside diameter C698.5mm (27.5 in.)
Other20 in. weld flange quantity of bolts / bolt hole diameter D20, 31.75mm (1.25 in.)
Other5 in. weld flange bolt circle diameter B215.90mm (8.50 in.)
Other5 in. weld flange outside diameter C241.30mm (9.50 in.)
Other5 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other6 in. weld flange bolt circle diameter B254.0mm (10.0 in.)
Other6 in. weld flange outside diameter C279.4mm (11.0 in.)
Other6 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
Other8 in. weld flange bolt circle diameter B298.45mm (11.75 in.)
Other8 in. weld flange outside diameter C342.9mm (13.5 in.)
Other8 in. weld flange quantity of bolts / bolt hole diameter D8, 22.23mm (0.88 in.)
OtherWeld flange angle A (10, 12, 14 in. nominal pipe size)30deg.
OtherWeld flange angle A (16, 18, 20 in. nominal pipe size)22.5deg.
OtherWeld flange angle A (5, 6, 8 in. nominal pipe size)45deg.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-LeadAlternator Reconnections diagram ADV-5875B-M (page 16)
4-LeadAlternator Reconnections diagram ADV-5875A-M (page 15)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the power rating of the Kohler 60REZG?

The Kohler 60REZG is rated 60 kW standby (75.0 kVA).

What fuel does the Kohler 60REZG use?

The Kohler 60REZG runs on Natural Gas / LP.

What alternator comes on the Kohler 60REZG?

The Kohler 60REZG uses a PMG alternator.

Parts

68model family
Part #DescriptionQtySystem
GM16132Belt, fan standard1Belt Amazon eBay $86.00
GM16133Gasket, intake manifold1Gasket eBay
GM16140Cap, Bypass 5/8” (includes cap, connector, hose, clamps)1Hose eBay
GM16158Hose, PVC (PCV system)1Hose Amazon eBay
GM16180Alternator, 70 amp1Alternator eBay
GM16199Gasket, manifold exhaust2Gasket eBay
GM16202Gasket, intake manifold1Gasket eBay
GM16348Gasket, valve rocker arm cover2Gasket eBay
GM16353Gasket, cylinder head (60 kw)2Gasket eBay
GM16360Gasket, distributor1Gasket Amazon eBay
GM16362Gasket, oil pan1Gasket eBay
GM16366Seal, crankshaft front oil1Seal Amazon eBay
GM16385Seal, intake valve stem oil6Seal Amazon eBay
GM16474Seal, crankshaft rear oil1Seal eBay
GM16482Pump, oil, .742 dia. tube (incl. items 38--43)1Pump Amazon eBay
GM16483Gasket, water pump cover1Gasket Amazon eBay
GM16496Seal, exhaust valve stem oil6Seal Amazon eBay
GM16536Gasket, thermostat cover2Gasket Amazon eBay
GM16582Gasket, water pump (part of item 31)1Gasket Amazon eBay
GM16703Filter, oil1Oil filter Amazon $9.06 eBay $58.00
GM22171Spark plug8Oil filter Amazon eBay
GM38981Gasket, crankshaft rear oil seal housing1Gasket eBay
GM39227Sensor, 1 bar TMAP1Sensor eBay
GM39601Sensor, coolant1Sensor eBay
GM42034Oil filter1Oil filter Amazon eBay $41.00
GM42579Hose, fuel 3/8 in. 14.5 in.1Hose eBay
GM60238Gasket, man. adapter Venturi1Gasket Amazon eBay
GM69504O-ring1Seal eBay
GM72292Sensor, O21Sensor Amazon eBay
GM72302Sensor, T map 3-bar2Sensor Amazon eBay
GM72303Sender, oil pressure1Sensor Amazon eBay
GM74361Silicone hose1Hose eBay
GM75023Seal, crankshaft pos. sensor1Seal Amazon eBay
GM75083Sensor, crishf posn1Sensor eBay
GM75088Seal, oil pan drn plug(o ring)1Seal eBay
GM75100Gasket, cyl hd1Gasket eBay
GM75133Hose, WP to Int Man1Hose eBay
GM75159Wires, Spark Plug1Spark plug eBay
GM75222Pump kit, wat, (incls plug, seal, cover, gasket)1Pump eBay
GM75237Pump kit, wat (incls plug, seal, cover, gasket)1Pump eBay
GM79585-SThermostat, Service Kit (includes gasket)1Thermostat Amazon eBay eBay
GM85014Gskt, head (5.7L Turbo) (80/100 kW)2Gasket eBay
GM85017Belt, Alt1Belt Amazon eBay $52.00
GM85020Hose, High Temp 1/2” ID (12 in.)1Hose eBay
GM85023Hose, Oil Supply Asm1Hose eBay
GM85026Hose 2.0” ID x 3.0” Silicone1Hose eBay
GM85027Hose Reducer 2.50/2.36 Sil1Hose eBay
GM85028O-ring, Dash 108 Buna-N1Seal eBay
GM85032Belt, Alt G-Rib .813” x 73.25”1Belt Amazon eBay
GM85033Gasket, Exhaust4Gasket eBay
GM85034Gasket Set, Exh Manifold2Gasket eBay
GM85041Turbocharger1Turbocharger eBay
GM85043Gasket, Exhaust Pipe1Gasket eBay
GM85046Gasket, Int Man 5.7 High Temp1Gasket eBay
GM90538Camshaft Position Sensor (part of item 1)1Sensor Amazon eBay $154.89
GM16159Valve, PCV1Service part / kit Amazon eBay
GM29586Valve, throttle, 60 mm1Service part / kit Amazon eBay
GM69494EPR assembly (5.0 L)1Service part / kit eBay
GM69500Mixer1Service part / kit eBay
GM72585EPR assembly (5.0 L, dual fuel)1Service part / kit eBay
GM72586EPR assy (5.7L, 60, kW dual fuel)1Service part / kit eBay
GM75155Distributor HVS (includes item 10)1Service part / kit eBay
GM75164Coil, Ignition1Service part / kit eBay
GM75212EPR assembly (5.7 L, 60 kW)1Service part / kit eBay
GM85009EPR assembly (5.7 L, 80 kW)1Service part / kit eBay
GM85010EPR assembly (5.7 L, 100 kW)1Service part / kit eBay
GM85031Wires, Plug HVS 8MM Hi Temp1Service part / kit eBay
GM93491EPR assembly (60RCL)1Service part / kit eBay

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Standby25%9.92.62
Standby50%14.73.88
Standby75%19.45.12
Standby100%22.45.92

Available documents

Spec sheet — 60REZG (Kohler)Reference (Kohler)Reference — G6-39 0918AZ (Kohler)Parts manual — tp6731 (Kohler)Service manual — cold weather kit tt1723 (Kohler)Service manual — tp6712 (Kohler)Service manual — tp6799 (Kohler)Service manual — tt1723 (Kohler)