Service parts for the 60REZG
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredFuel system
1 requiredBelts
1 requiredElectrical
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | Natural Gas / LP |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 60 kW |
| Standby kVA | 75 |
| Prime power | 54 kW |
| Emissions | Tier 1 |
| Controller | Decision-Maker 3+, Decision-Maker 550 |
| Oil capacity | 4.7 L |
| Alternator | Fast-Response II (FRII) |
| Voltage options | 120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V, 347/600 V |
| Phase | 3 |
| Rated current | [None, None] A |
| Power factor | 0.8 |
| Battery group | 1 |
| Battery cranking | 630 CCA |
| Battery voltage | 12 V |
| Battery quantity | 1 |
| Coolant capacity | 20.8 L |
| Engine jacket water | 6.8 L |
| Max ambient | 50 °C |
| Dimensions (L×W×H) | 2200×1040×1172 mm |
| Sound level | 69.0 dBA @ 23 m |
Filters & service parts
model family| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | 253107 | 200 hr | Amazon eBay $69.00 NAPA $55.23 | ||
| Fuel filter | 343302 | 3652 hr | Amazon eBay | ||
| Oil filter | GM16703 | 150 hr | Amazon eBay $58.00 NAPA $3.59 | ||
| Battery | 1/12V, 650CCA, Wet | 256985 | Amazon eBay | ||
| Belt | GM16132 | Amazon eBay $86.00 | |||
| Spark plug | GM16531 | 3652 hr | Amazon eBay $8.08 NAPA $5.38 |
Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.
Service specifications
60| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Other | 10 in. weld flange bolt circle diameter B | 361.95 | mm (14.25 in.) | |
| Other | 10 in. weld flange outside diameter C | 406.4 | mm (16.0 in.) | |
| Other | 10 in. weld flange quantity of bolts / bolt hole diameter D | 12, 25.40 | mm (1.00 in.) | |
| Other | 12 in. weld flange bolt circle diameter B | 431.80 | mm (17.00 in.) | |
| Other | 12 in. weld flange outside diameter C | 482.6 | mm (19.0 in.) | |
| Other | 12 in. weld flange quantity of bolts / bolt hole diameter D | 12, 25.40 | mm (1.00 in.) | |
| Other | 14 in. weld flange bolt circle diameter B | 476.25 | mm (18.75 in.) | |
| Other | 14 in. weld flange outside diameter C | 533.4 | mm (21.0 in.) | |
| Other | 14 in. weld flange quantity of bolts / bolt hole diameter D | 12, 28.58 | mm (1.13 in.) | |
| Other | 16 in. weld flange bolt circle diameter B | 539.75 | mm (21.25 in.) | |
| Other | 16 in. weld flange outside diameter C | 596.9 | mm (23.5 in.) | |
| Other | 16 in. weld flange quantity of bolts / bolt hole diameter D | 16, 28.58 | mm (1.13 in.) | |
| Other | 18 in. weld flange bolt circle diameter B | 577.85 | mm (22.75 in.) | |
| Other | 18 in. weld flange outside diameter C | 635.0 | mm (25.0 in.) | |
| Other | 18 in. weld flange quantity of bolts / bolt hole diameter D | 16, 31.75 | mm (1.25 in.) | |
| Other | 20 in. weld flange bolt circle diameter B | 635.00 | mm (25.00 in.) | |
| Other | 20 in. weld flange outside diameter C | 698.5 | mm (27.5 in.) | |
| Other | 20 in. weld flange quantity of bolts / bolt hole diameter D | 20, 31.75 | mm (1.25 in.) | |
| Other | 5 in. weld flange bolt circle diameter B | 215.90 | mm (8.50 in.) | |
| Other | 5 in. weld flange outside diameter C | 241.30 | mm (9.50 in.) | |
| Other | 5 in. weld flange quantity of bolts / bolt hole diameter D | 8, 22.23 | mm (0.88 in.) | |
| Other | 6 in. weld flange bolt circle diameter B | 254.0 | mm (10.0 in.) | |
| Other | 6 in. weld flange outside diameter C | 279.4 | mm (11.0 in.) | |
| Other | 6 in. weld flange quantity of bolts / bolt hole diameter D | 8, 22.23 | mm (0.88 in.) | |
| Other | 8 in. weld flange bolt circle diameter B | 298.45 | mm (11.75 in.) | |
| Other | 8 in. weld flange outside diameter C | 342.9 | mm (13.5 in.) | |
| Other | 8 in. weld flange quantity of bolts / bolt hole diameter D | 8, 22.23 | mm (0.88 in.) | |
| Other | Weld flange angle A (10, 12, 14 in. nominal pipe size) | 30 | deg. | |
| Other | Weld flange angle A (16, 18, 20 in. nominal pipe size) | 22.5 | deg. | |
| Other | Weld flange angle A (5, 6, 8 in. nominal pipe size) | 45 | deg. | |
| Torque | 1-12 fastener | 283.0 (209) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 1-8 fastener | 259.0 (191) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 1/2-13 fastener | 60.0 (44) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 1/2-20 fastener | 66.0 (49) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 1/4-20 fastener | 6.8 (60) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 1/4-28 fastener | 8.1 (72) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 10-24 fastener | 2.9 (26) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 10-32 fastener | 2.9 (26) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 3/4-10 fastener | 199.0 (147) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 3/4-16 fastener | 222.0 (164) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 3/8-16 fastener | 24.0 (18) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 3/8-24 fastener | 27.0 (20) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 5/16-18 fastener | 13.6 (120) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 5/16-24 fastener | 14.9 (132) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 5/8-11 fastener | 113.0 (83) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 5/8-18 fastener | 128.0 (94) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 7/16-14 fastener | 39.0 (29) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 7/16-20 fastener | 43.0 (32) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 8-32 fastener | 1.8 (16) | Nm (in. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 9/16-12 fastener | 81.0 (60) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | 9/16-18 fastener | 91.0 (67) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 2 or 5 |
| Torque | M10 x 1.25 fastener | 31.0 (23) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M10 x 1.50 fastener | 30.0 (22) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M12 x 1.50 fastener | 56.0 (41) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M12 x 1.75 fastener | 53.0 (39) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M14 x 1.50 fastener | 87.0 (64) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M14 x 2.00 fastener | 83.0 (61) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M16 x 1.50 fastener | 132.0 (97) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M16 x 2.00 fastener | 127.0 (94) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
| Torque | M18 x 1.50 fastener | 189.0 (140) | Nm (ft. lb.) | Assembled into cast iron or steel, Grade 5.8 or 8.8 |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
2Common Hardware Application installation
- Determine entry hole type: round or slotted.
- Determine exit hole type: fixed female thread (weld nut), round, or slotted.
- For round and slotted exit holes, determine if hardware is greater than 1/2 inch in diameter.
- Hardware greater than 1/2 inch in diameter uses a standard nut and SAE washer.
- Hardware 1/2 inch or less in diameter can use a properly torqued whiz nut or spiralock nut.
- Always use a washer between hardware and a slot.
- Always use a washer under a nut.
- Use a washer under a bolt when the female thread is fixed (weld nut).
How to Find Part Numbers operation
- Locate the generator set nameplate to identify the generator set spec number.
- Locate the second nameplate listing accessories to identify installed modules; on some models it is inside the junction box.
- Turn to the Specification Number Index; the first column lists generator set spec numbers.
- Identify the group most likely to include the service part number.
- Find the group variation number at the intersection of the spec number row and group column.
- Page forward to locate that group or find the page in the Table of Contents.
- Find the part on the illustration and note the item number, or find the part description in the parts list.
- Select the part number that corresponds to your group variation using the column on the right side of the parts list table.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 12-Lead | Alternator Reconnections diagram ADV-5875B-M (page 16) | |||
| 12-lead optional voltage connections | 12 | Alternator optional feature | ||
| 4-Lead | Alternator Reconnections diagram ADV-5875A-M (page 15) | |||
| 4-lead dedicated voltages | 4 | Alternator standard feature | ||
| 110/127/139/240/254/277 | single-phase | switchable | Towable generator model specifications; some models n/a | |
| 208/220/240/415/440/480 | 3-phase | reconnectable | Towable generator model specifications | |
| 208/220/240/415/440/480 | 3-phase | switchable | Towable generator model specifications |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the power rating of the Kohler 60REZG?
The Kohler 60REZG is rated 60 kW standby (75.0 kVA).
What fuel does the Kohler 60REZG use?
The Kohler 60REZG runs on Natural Gas / LP.
What is the coolant capacity of the Kohler 60REZG?
The Kohler 60REZG cooling system holds 20.8 liters (5.5 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.
What is the oil capacity of the Kohler 60REZG?
The Kohler 60REZG has an engine oil capacity of 4.7 liters (5.0 US quarts), per the manufacturer specification sheet.
What is the prime power rating of the Kohler 60REZG?
The Kohler 60REZG is rated 54 kW prime (67 kVA), against 60 kW standby.
What is the sound level of the Kohler 60REZG?
The Kohler 60REZG is rated at 69.0 dBA at 23 m, per the manufacturer specification sheet.
What voltage does the Kohler 60REZG produce?
The Kohler 60REZG is offered in 120/208 V, 127/220 V, 120/240 V, 139/240 V, 220/380 V, 277/480 V, 3-phase.
How many cold cranking amps does the Kohler 60REZG require?
The Kohler 60REZG uses 1 battery, 12 V each, 630 CCA, group 1, per the manufacturer specification sheet.
What alternator comes on the Kohler 60REZG?
The Kohler 60REZG uses a Fast-Response II (FRII) alternator.
What oil filter does the Kohler 60REZG use?
The Kohler 60REZG uses oil filter part number GM16703.
What fuel filter does the Kohler 60REZG use?
The Kohler 60REZG uses fuel filter part number 343302.
Which air filter part number does the Kohler 60REZG take?
The Kohler 60REZG uses air filter part number 253107.
Parts
98model family| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 250081 | Clamp, hose (2) | Hose | Amazon eBay | |
| 253104 | Air filter | Air filter | Amazon eBay | |
| 253107 | Element, Air Cleaner | 1 | Air filter | Amazon eBay $69.00 NAPA $55.23 |
| 291542 | Air filter | Air filter | Amazon eBay | |
| 328006 | Hose, reducer (3.00 in. to 2.50 in. ID) | 1 | Hose | Amazon eBay |
| 359249 | Hose, 45 deg. elbow (3.00 in. ID) | 1 | Air filter | Amazon eBay |
| GM14200 | Mount, Air Cleaner ( 6.76”ID) | 1 | Air filter | Amazon eBay |
| GM16132 | Belt, fan standard | 1 | Belt | Amazon eBay $86.00 |
| GM16133 | Gasket, intake manifold | 1 | Gasket | eBay |
| GM16140 | Cap, Bypass 5/8” (includes cap, connector, hose, clamps) | 1 | Hose | eBay |
| GM16158 | Hose, PCV, 3/8” (37 in.) | 1 | Hose | Amazon eBay |
| GM16180 | Alternator, 70 amp | 1 | Alternator | eBay |
| GM16199 | Gasket, manifold exhaust | 2 | Gasket | eBay |
| GM16202 | Gasket, intake manifold | 1 | Gasket | eBay |
| GM16348 | Gasket, valve rocker arm cover | 2 | Gasket | eBay |
| GM16353 | Gasket, cylinder head (60 kw) | 2 | Gasket | eBay |
| GM16360 | Gasket, distributor | 1 | Gasket | Amazon eBay |
| GM16362 | Gasket, oil pan | 1 | Gasket | eBay |
| GM16366 | Seal, crankshaft front oil | 1 | Seal | Amazon eBay |
| GM16385 | Seal, intake valve stem oil | 6 | Seal | Amazon eBay |
| GM16474 | Seal, crankshaft rear oil | 1 | Seal | eBay |
| GM16482 | Pump, oil (.742 dia. Tube) | 1 | Pump | Amazon eBay |
| GM16483 | Gasket, water pump cover | 1 | Gasket | Amazon eBay |
| GM16496 | Seal, exh vlv stem Oil | 6 | Seal | Amazon eBay |
| GM16531 | Spark plug | 1 | Spark plug | Amazon eBay $8.08 NAPA $5.38 |
| GM16536 | Gasket, thermostat cover | 1 | Gasket | Amazon eBay |
| GM16537 | Thermostat, 160 degree | 1 | Oil filter | Amazon eBay $22.50 |
| GM16582 | Gasket, water pump | 1 | Gasket | Amazon eBay |
| GM16703 | Filter, oil | 1 | Oil filter | Amazon eBay $58.00 NAPA $3.59 |
| GM19726 | Thermostat | 1 | Thermostat | Amazon eBay |
| GM22171 | Spark plug | 8 | Spark plug | Amazon eBay |
| GM28351 | Filter, oil | 1 | Oil filter | Amazon eBay $19.46 NAPA $9.09 |
| GM38981 | Gasket, crankshaft rear oil seal housing | 1 | Gasket | eBay |
| GM38998 | Spark plug | 1 | Spark plug | Amazon eBay |
| GM39227 | Sensor, 1 bar TMAP | 1 | Sensor | eBay |
| GM39428 | Belt, alternator | 1 | Belt | Amazon eBay $15.00 |
| GM39601 | Sensor, coolant | 1 | Sensor | eBay |
| GM42034 | Filter, oil | 1 | Oil filter | Amazon eBay $41.00 |
| GM42579 | Hose, fuel 3/8 in. 14.5 in. | 1 | Hose | eBay |
| GM60238 | Gasket, Man Adapter Venturi | 1 | Gasket | Amazon eBay |
| GM62309 | Element, air cleaner | 1 | Air filter | Amazon eBay $91.00 |
| GM65427 | Belt, alternator | 1 | Belt | Amazon eBay $79.00 |
| GM66205 | Oil filter | 1 | Oil filter | Amazon eBay |
| GM66788 | Air filter | Air filter | Amazon eBay | |
| GM67400 | Air filter | Air filter | Amazon eBay | |
| GM69427 | Air filter | Air filter | Amazon eBay | |
| GM69504 | O-ring | 1 | Seal | eBay |
| GM72292 | Sensor, O2 | 1 | Sensor | Amazon eBay |
| GM72302 | Sensor, T map 3-bar | 2 | Sensor | Amazon eBay |
| GM72303 | Sender, oil pressure | 1 | Sender | Amazon eBay |
| GM74361 | Silicone hose | 1 | Hose | eBay |
| GM75023 | Seal, crankshaft pos. sensor | 1 | Seal | Amazon eBay |
| GM75083 | Sensor, crishf posn | 1 | Sensor | eBay |
| GM75088 | Seal, oil pan drn plug(o ring) | 1 | Seal | eBay |
| GM75100 | Gasket, cyl hd | 1 | Gasket | eBay |
| GM75133 | Hose, WP to Int Man | 1 | Hose | eBay |
| GM75159 | Wires, Spark Plug | 1 | Spark plug | eBay |
| GM75222 | Pump kit, wat, (incls plug, seal, cover, gasket) | 1 | Pump | eBay |
| GM75237 | Pump kit, wat (incls plug, seal, cover, gasket) | 1 | Pump | eBay |
| GM79585-S | Thermostat, Service Kit (includes gasket) | 1 | Thermostat | Amazon eBay eBay |
| GM85014 | Gskt, head (5.7L Turbo) (80/100 kW) | 2 | Gasket | eBay |
| GM85017 | Belt, Alt | 1 | Belt | Amazon eBay $52.00 |
| GM85020 | Hose, High Temp 1/2” ID (12 in.) | 1 | Hose | eBay |
| GM85023 | Hose, Oil Supply Asm | 1 | Hose | eBay |
| GM85026 | Hose 2.0” ID x 3.0” Silicone | 1 | Hose | eBay |
| GM85027 | Hose Reducer 2.50/2.36 Sil | 1 | Hose | eBay |
| GM85028 | O-ring, Dash 108 Buna-N | 1 | Seal | eBay |
| GM85032 | Belt, Alt G-Rib .813” x 73.25” | 1 | Belt | Amazon eBay |
| GM85033 | Gasket, Exhaust | 4 | Gasket | eBay |
| GM85034 | Gasket Set, Exh Manifold | 2 | Gasket | eBay |
| GM85041 | Turbocharger | 1 | Turbocharger | eBay |
| GM85043 | Gasket, Exhaust Pipe | 1 | Gasket | eBay |
| GM85046 | Gasket, Int Man 5.7 High Temp | 1 | Gasket | eBay |
| GM90280 | Air Cleaner Assy | 1 | Air filter | Amazon eBay |
| GM90281 | Element, Air Cleaner | 1 | Air filter | Amazon eBay $40.00 NAPA $66.17 KuduParts $43.00 |
| GM90538 | Camshaft Position Sensor | 1 | Sensor | Amazon eBay $154.89 |
| GM90680 | Air filter | Air filter | Amazon eBay | |
| GM90681 | Air filter | Air filter | Amazon eBay | |
| GM90682 | Air filter | Air filter | Amazon eBay | |
| GM92138 | Air filter | Air filter | Amazon eBay | |
| GM92140 | Air filter | Air filter | Amazon eBay | |
| M125A | Air filter | Air filter | Amazon eBay | |
| M6923 | Air filter | Air filter | Amazon eBay | |
| M933 | Air filter | Air filter | Amazon eBay | |
| 08020 | F1805 | Service part / kit | Amazon eBay NAPA $152.42 KuduParts $340.00 | |
| GM16159 | Valve, PCV | 1 | Service part / kit | Amazon eBay |
| GM29586 | Valve, throttle, 60 mm | 1 | Service part / kit | Amazon eBay |
| GM69494 | EPR assembly (5.0 L) | 1 | Service part / kit | eBay |
| GM69500 | Mixer | 1 | Service part / kit | eBay |
| GM72585 | EPR assembly (5.0 L, dual fuel) | 1 | Service part / kit | eBay |
| GM72586 | EPR assy (5.7L, 60, kW dual fuel) | 1 | Service part / kit | eBay |
| GM75155 | Distributor HVS (includes item 10) | 1 | Service part / kit | eBay |
| GM75164 | Coil, Ignition | 1 | Service part / kit | eBay |
| GM75212 | EPR assembly (5.7 L, 60 kW) | 1 | Service part / kit | eBay |
| GM85009 | EPR assembly (5.7 L, 80 kW) | 1 | Service part / kit | eBay |
| GM85010 | EPR assembly (5.7 L, 100 kW) | 1 | Service part / kit | eBay |
| GM85031 | Wires, Plug HVS 8MM Hi Temp | 1 | Service part / kit | eBay |
| GM93491 | EPR assembly (60RCL) | 1 | Service part / kit | eBay |
Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Standby | 25% | 9.9 | 2.62 |
| Standby | 50% | 14.7 | 3.88 |
| Standby | 75% | 19.4 | 5.12 |
| Standby | 100% | 22.4 | 5.92 |
Available documents
Spec sheet — 60REZG (Kohler)Reference (Kohler)Reference — G6-39 0918AZ (Kohler)Reference — Katalog-promyshlennoj-produktsii (Kohler)Parts manual — tp6667 (Kohler)Parts manual — tp6731 (Kohler)Service manual — cold weather kit tt1723 (Kohler)Service manual — tp6712 (Kohler)Service manual — tp6799 (Kohler)Service manual — tt1723 (Kohler)
This page was generated from the 10 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.