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Kohler 50ROZ Generator Set

The Kohler 50ROZ is a 55 kW (69 kVA) Diesel standby generator set powered by a John Deere 4039T engine. It is available at 120/208 V, 120/240 V, 127/220 V, 139/240 V, 220/380 V, 277/480 V and 347/600 V, 3-phase, 60 Hz and rated 191 A. It holds about 13.2 L (3.5 gal) of oil and 18 L (4.8 gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 1 battery rated 640 CCA at 12 V. The set measures 2083×737×1093 mm (82.0×29.0×43.0 in) and weighs about 823 kg (1814 lb). The same 4039T engine also powers generator sets from John Deere.

55 kW
Standby
3.92 L
Displacement
13.2 L
Oil capacity
3
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 55–60 kW Diesel generators →

Compare with other 55–60 kW Diesel generators →

Service parts for the 50ROZ

Grouped by system, with how many of each the parts manual calls for.

Fuel system

1 required
223414Fuel filter (primary)$13.45eBay

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelDiesel
Frequency60.0 Hz
Standby power55 kW
Standby kVA69
Prime power50 kW
ControllerDecision-Maker 1, Decision-Maker 340
Oil capacity13.2 L
Voltage options120/208 V, 120/240 V, 127/220 V, 139/240 V, 220/380 V, 277/480 V, 347/600 V
Phase3
Rated current191 A
Power factor0.8
Battery cranking640 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity18.0 L
Engine jacket water7.6 L
Max ambient50 °C
Dimensions (L×W×H)2083×737×1093 mm
Dry weight823 kg

Engine

John Deere 4039T
Oil capacity13.2 L
Coolant capacity18.0 L
Displacement3.92 L
AspirationTurbocharged
Rated speed1800 rpm

Filters for the John Deere 4039T

4

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP550020Lube Filter, Spin-On Full FlowJOHN DEERE AR58956, JOHN DEERE AT19044T, NAPA 1243, RENAULT VI 0003132302 KuduParts $23.00 FridayParts $25.67
Fuel filterP551130Fuel Filter, BoxJOHN DEERE AR50041, JOHN DEERE R16951, NAPA 3370, BALDWIN BF909 KuduParts $37.00
Fuel / water separatorP551423Fuel Filter, Water Separator Spin-OnJOHN DEERE RE503254, JOHN DEERE RE50455, NAPA 3531, NAPA 600091 KuduParts $18.00 FridayParts $20.00
Fuel / water separatorP551424Fuel Filter, Water Separator Spin-OnJOHN DEERE RE503198, JOHN DEERE RE522868, NAPA 3532, NAPA 600094 KuduParts $16.00 FridayParts $18.50

Same engine, other brands

1 brand

The John Deere 4039T in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
John Deere4039

Maintenance & consumables

for the John Deere 4039T
ItemSpecCapacityPart #Interval
Fuel filterPrimary223414 Amazon eBay $13.45 NAPA $34.79
Oil filter229678 Amazon eBay $24.45 PartsGeek $7.98 NAPA $9.09

Service specifications

8
TypeItemValueUnitCondition
ClearanceRotor bearing outer race to end bracket measurement1/4in.(6 mm)
GapSpeed sensor air gap0.020in.(0.508 mm)
OtherInsulation strip length per lead1/4in.(6 mm)
OtherPhoto transistor board lead strip length (gray insulator jacket)2-3in.(50-75 mm)
TorqueDrive disc mounting bolts50ft. lbs.(67.8 Nm)
TorqueFan bolts260in. lbs.(29.4 Nm)
TorquePhoto transistor board mounting screws10in. lbs.maximum (1.1 Nm)
TorqueSCR terminal connections8in. lbs.maximum (0.9 Nm)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

4
Generator Disassembly repair

Tools: hoist, lifting eyes, wood blocks, wrenches

  1. Disconnect controller-to-engine and engine-to-generator harnesses and wiring.
  2. Remove bolts from generator vibro-mounts.
  3. Suspend generator at both ends with hooks in lifting eyes.
  4. Place wood blocks under flywheel housing; lower generator end onto blocks.
  5. Remove fan guard; remove bolts holding adapter to flywheel housing.
  6. Remove nuts and spacers holding drive discs to flywheel.
  7. Work drive discs over studs to separate generator from engine.
  8. Set generator on floor horizontally; remove drive discs and fan.
Generator Reassembly repair

Tools: hoist, torque wrench, wrenches

  1. Install new tolerance ring in end bracket.
  2. Suspend rotor over generator; lower rotor field into stator.
  3. Align rotor bearing into end bracket tolerance ring.
  4. Place fan over rotor flange and torque bolts.
  5. Fasten drive discs to rotor shaft and torque bolts.
  6. Attach hoist to end bracket and adapter eye; raise generator horizontally.
  7. Align studs with drive discs; install spacers; fasten adapter to flywheel housing.
  8. Install fan guard; replace LED board, speed sensor, junction box, controller; reconnect systems.
Prior to Disassembly repair

⚠ Unit starts without notice; turn Master Switch off and remove battery cables.

⚠ Electrical shock from battery; remove jewelry.

⚠ Hot piping; allow unit to cool.

Tools: battery tools, fuel containers

  1. Disconnect starting batteries, negative lead first; remove from work area.
  2. Disconnect AC accessories: battery charger, block heater, fuel transfer pump.
  3. Shut off fuel supply and drain fuel into proper containers.
  4. Ventilate work area to clear fumes.
  5. Disconnect fuel, cooling, and exhaust systems as necessary to tilt generator.
  6. Disconnect output leads or load circuit cables at generator.
  7. Check generator weight on nameplate; verify lifting equipment rated.
Rotor Replacement repair

Tools: hoist, lifting eye, screwdriver, wire stripper, crimp tool, torque wrench

  1. Fasten lifting eye and hoist hook to rotor flange.
  2. Hoist rotor carefully to avoid damaging exciter field magnets.
  3. Remove screws securing photo transistor board; retain screws.
  4. Install new photo transistor board; route lead through rotor shaft.
  5. Attach board, insulator, washers, and actuator cup with retained screws.
  6. Cut excess lead; strip gray jacket 2-3 in.; strip 1/4 in. insulation; crimp terminals.
  7. Secure leads to rotor shaft with tie wrap.
  8. Connect red to F+ stud, green to G stud, white to AC, black to other AC.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
FR Activator wiringRed wire to SCR F+ stud; Green wire to G stud; White wire to any AC stud; Black wire to other AC studMaximum torque on SCR terminals 8 in. lbs. (0.9 Nm).

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the power rating of the Kohler 50ROZ?

The Kohler 50ROZ is rated 55 kW standby (69.0 kVA).

What engine does the Kohler 50ROZ use?

The Kohler 50ROZ is powered by the John Deere 4039T engine.

Is the Kohler 50ROZ diesel or gas?

The Kohler 50ROZ runs on Diesel.

What is the oil capacity of the Kohler 50ROZ?

The John Deere 4039T engine in the Kohler 50ROZ has an oil capacity of 13.2 liters.

What is the coolant capacity of the Kohler 50ROZ?

The Kohler 50ROZ cooling system holds 18 liters (4.8 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

What is the prime power rating of the Kohler 50ROZ?

The Kohler 50ROZ is rated 50 kW prime (63 kVA), against 55 kW standby.

What is the dry weight of the Kohler 50ROZ?

The Kohler 50ROZ has a dry weight of 823 kg (1814 lb).

What voltage does the Kohler 50ROZ produce?

The Kohler 50ROZ is offered in 120/208 V, 120/240 V, 127/220 V, 139/240 V, 220/380 V, 277/480 V, 3-phase.

What size battery does the Kohler 50ROZ need?

The Kohler 50ROZ uses 1 battery, 12 V each, 640 CCA, per the manufacturer specification sheet.

What oil filter fits the Kohler 50ROZ?

The Kohler 50ROZ uses oil filter part number 229678.

What fuel filter fits the Kohler 50ROZ?

The Kohler 50ROZ uses fuel filter part number 223414.

Repair guides

4

Step-by-step procedures compiled from the Kohler service manual for this model.

Parts

8
Part #DescriptionQtySystem
FP-4039AGasket Kit, AftercoolerGasket Amazon eBay
FP-RE38857-WSGasket Set, Complete Overhaul w/Front and Rear SealsGasket Amazon eBay
PG219SGasket Set, In-frame OverhaulGasket Amazon eBay
PG301PSGasket Set, Oil PanGasket Amazon eBay
RG4906Fuel injection pump model and serial information on serial number plateFuel pump Amazon eBay
RG4622PTO serial number and model number on cover plate of PTO housingService part / kit Amazon eBay
RG4904Engine serial number plateService part / kit Amazon eBay
RG7225Saran serial number plateService part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime25%4.51.2
Prime50%7.21.9
Prime75%9.82.6
Prime100%11.73.1
Standby25%6.11.6
Standby50%8.72.3
Standby75%12.13.2
Standby100%16.34.3

Available documents

Spec sheet — Kohler 50rozj spec sheet (Kohler)Parts manual — pb54 (Kohler)Parts manual — tp5408 (Kohler)Parts manual — tp5681 (Kohler)Parts manual — tp6029 (Kohler)Service manual — tp5851 (Kohler)Service manual — tt695 (Kohler)

This page was generated from the 7 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Fuel filter (primary) 223414$13.45
Oil filter 229678$7.98
2 priced items$21.43
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