HomeCummins/OnanCummins/Onan 45 kWEM

Cummins/Onan 45 kWEM Generator Set

The Cummins/Onan 45 kWEM is a 45 kW (56.45 kVA) GaslGaso standby generator set powered by a Ford CSG-6491 engine. It is available at 12 V, 3-phase. It holds about 6.6 L (1.7 gal) of oil and 19 L (5.0 gal) of coolant. Starting uses group-60 battery at 12 V.

45 kW
Standby
6.6 L
Oil capacity
0
Document types

How to read your Cummins/Onan serial & model number →

Specifications

FuelGaslGaso
Standby power45 kW
Standby kVA56
Oil capacity6.6 L
Voltage options12 V
Phase3
Battery group60
Battery voltage12 V
Coolant capacity19 L

Engine

Ford CSG-6491
Oil capacity6.6 L
Coolant capacity19.0 L
Rated speed1800 rpm

Maintenance & consumables

for the Ford CSG-6491
ItemSpecCapacityPart #Interval
Air filterPeriodic inspections to detect possible problems and replacement of worn or deteriorated parts. find
Fuel filterReplace fuel filter element over the spout in the fuel pump valve housing cover. Use proper type element. find
Oil filterClean and check oil filter at every oil change. find
OilChange oil and filter at intervals recommended in the Periodic Maintenance Schedule.

Common questions

What is the power rating of the Cummins/Onan 45 kWEM?

The Cummins/Onan 45 kWEM is rated 45 kW standby (56.45 kVA).

What engine does the Cummins/Onan 45 kWEM use?

The Cummins/Onan 45 kWEM is powered by the Ford CSG-6491 engine.

What fuel does the Cummins/Onan 45 kWEM use?

The Cummins/Onan 45 kWEM runs on GaslGaso.

What is the oil capacity of the Cummins/Onan 45 kWEM?

The Ford CSG-6491 engine in the Cummins/Onan 45 kWEM has an oil capacity of 6.6 liters.

Troubleshooting

16

Fault codes

CodeMeaningCauseRemedy
LO ENG TEMPIndicates engine coolant heater is not operating standby mode but is not operating.A. Coolant heater not connected to power supply. b. Check for low coolant level and replenish if required. Look for possible coolant leakage points and repair as required. c. Contact an Onan dealer or distributor if none of the above.
FAULT 1 or FAULT 2The standard undesignated fault functions are lights; Engine shuts down immediately, programed to shut down the set when a fault is sensed. Fault 1 is time-delayed while Fault 2 is immediate.
FAULT LAMP*13. Fault lamp lights but no fault exists. Engine gauges show oil pressure, engine temperature and frequency (speed) are within normal limits.Reset control. If control will not reset, the monitor board or a sensor may be at fault. Contact an Onan dealer or distributor for service.
REMOTE CIRCUIT BREAKER*14. Remote circuit breaker is tripped. Reset breaker but will not start automatically or from a remote panel (Note: Run/Stop/Remote switch must be in the REMOTE position for automatic or remote starting).
ENGINE WILL NOT CRANK*15. Engine will not crank.A. Fault lamp on. Correct fault and reset control. b. Poor battery cable connections ... Clean the battery cable terminals and tighten all connections. c. Discharged or defective battery; Recharge or replace the battery. d. Contact an Onan dealer or distributor for assistance if none of the above.
NO AC OUTPUT VOLTAGE*16. No AC output voltage.Field breaker is tripped. Reset breaker. Contact an Onan dealer or distributor if voltage buildup causes breaker to trip.
GREEN RUN LAMP*17. Green RUN lamp does not light following engine start-up.Indicates possible Start/Disconnect relay failure. Contact an Onan dealer or distributor for assistance.
OVERCRANK*6. OVERCRANK lamp lights and engine stops cranking.A. Check for empty fuel tank, fuel leaks, or plugged fuel lines and correct as required. b. Check for dirty fuel filter and replace if necessary (see Maintenance section), c. Check for dirty or plugged air filter and replace if necessary (see Maintenance section). d. Check for loose connections in the ignition primary, ignition secondary, or solenoid valve

Symptoms & remedies

SymptomCauseRemedy
Engine runs and then shuts downIndicates engine has exceeded normal operating speed. Contact an Onan dealer or distributor for service.
SWITCH OFF lamp flashesIndicates Run/Stop/Remote switch is in the STOP position which will prevent automatic starting if an automatic transfer switch is used. Move the Run/Stop/Remote switch to the REMOTE position for automatic starting.
LO FUEL lamp lights: Engine continues to runIndicates gasoline fuel supply is running low.Check fuel supply and replenish if necessary. If set has a combination Gas/Gasoline fuel system, place fuel selector switch in the GAS position to change over to natural gas operation.
LO FUEL lamp lights: Engine shuts downIndicates engine has run out of fuel.Check fuel level and replenish as required.
PRE HI ENGINE TEMP lamp lights. Engine continues to operateIndicates engine has begun to overheat and engine temperature has risen to approximately 205°F (97°C). If engine can be stopped, follow the procedures in step 3. Use the following procedures if generator is powering critical loads and cannot be shut down: a. Check air inlets and outlets and remove any obstructions to airflow. b. Open doors or windows in generator area to increase ventilation. c. Reduce load if possible by turning off non-critical loads.
HIGH ENG TEMP lamp lightsIndicates engine has overheated and engine temperature has risen above 215°F (102°C) or coolant level is low (sets with coolant level sensor). Allow engine to cool down completely before proceeding with the following checks: a. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary. b. Check for obstructions to cooling airflow and correct as necessary. c. Check for a slipping fan belt and tighten if loose. d Reset control and restart after locating and correcting problem. Contact an Onan dealer or distributor if none of the above.
PRE LO OIL PRES lamp lights. Engine continues to operateIndicates engine oil pressure has dropped to 20 psi (138 kPa). If engine can be stopped, follow procedures in step 5. If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure.
LO OIL PRES lamp lights: Engine shuts downIndicates engine oil pressure has dropped to 14 psi (97 kPa). Check oil level and replenish if low. Reset control and restart. Contact an Onan dealer or distributor if oil pressure is not in the range of 35 to 60 psi (241 to 414 kPa)...

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Available documents

Other sets with this engine