The Mitsubishi S16R-Y1PTAA2-3 is a 65.4 L 16-cylinder turbocharged engine rated at 1500 rpm, producing up to 1939 kW. It powers generator sets from Kohler and Mitsubishi, including the 2000REOZM and S16R-Y1PTAA2. It holds 170 L (44.9 gal) of coolant.
Maintenance schedule
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Procedures
12Overfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
- Turn the overfrequency adjustment potentiometer fully clockwise (CW).
- Place master switch in RUN to start the generator set.
- Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
- Slowly turn overfrequency potentiometer counterclockwise (CCW) until the LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
- Place master switch to OFF/RESET to reset the controller.
- Place master switch to RUN to start the generator set.
- Readjust the governor to the desired frequency as required.
- Place master switch to OFF/RESET to stop the generator set.
Overvoltage Feature Testing and Adjustment (Decision-Maker 3+) adjustment
⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.
⚠ Disconnecting the electrical load. Hazardous voltage will cause severe injury or death.
- Disconnect generator set from load by opening line circuit breaker or disconnecting and taping output leads.
- Determine overvoltage shutdown value based on user requirement; factory setting is 15% above nominal line-to-neutral voltage.
- Remove the controller cover.
- Place master switch in RUN to start the generator set.
- Observe AC voltmeter; turn voltage adjustment potentiometer CW until generator set shuts down.
- If the shutdown point is correct, go to step 12; otherwise continue.
- Turn controller circuit board R42 adjustment potentiometer fully CW.
- Place master switch to OFF/RESET to reset; then to RUN to start.
- Observe AC voltmeter while turning voltage adjustment potentiometer to desired overvoltage shutdown point.
- Turn R42 adjustment potentiometer slowly CCW until the generator set shuts down.
- Turn controller voltage adjustment potentiometer slightly CCW.
- Place master switch OFF/RESET then RUN to start; adjust for correct voltage and phase.
- Place master switch OFF/RESET to stop.
- Disconnect battery negative lead first; reconnect generator set to load; reconnect battery negative lead last.
Reactive Droop Compensator Adjustment Procedure adjustment
Tools: Voltmeter, Wattmeter
- Remove any load; start each generator set with master switch in RUN.
- Set reactive droop compensator rheostat on generator set no. 1 to minimum CCW; record rpm/frequency and voltage at 1/4 load steps to full load.
- Repeat for generator set no. 2.
- Compare readings; adjust voltage within 1 volt and speed within 3 rpm (or 0.1 Hz) at each load step.
- Check droop compensation on each unit with an inductive load 1/2 to full load.
- Adjust rheostat to approximately 4% below rated voltage at full load.
- Repeat for unit no. 2.
Reactive Droop Compensator Alternate Adjustment Procedure adjustment
Tools: Voltmeter
- Turn reactive droop compensator rheostat on generator set no. 1 to minimum setting.
- Remove controller cover; move voltage sensing lead from V7 to V9 at the AC fuse terminal block.
- Remove any load connected to the generator set.
- Start the generator set with master switch in RUN.
- Use controller or remote voltage adjusting potentiometer to fine adjust voltage.
- Apply resistive load (1.0 power factor) until reaching rated current.
- Adjust reactive droop compensator rheostat to achieve a 4% droop in voltage.
- Remove the resistive load and stop the generator set.
- Return voltage sensing lead from V9 to V7 at the AC fuse terminal block.
- Replace the controller cover and repeat for generator set no. 2.
Underfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
- Turn underfrequency adjustment potentiometer fully clockwise (CW).
- Place master switch in RUN to start the generator set.
- Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
- Slowly turn underfrequency potentiometer counterclockwise (CCW) until LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
- Place master switch to OFF/RESET to reset the controller.
- Place master switch to RUN to start the generator set.
- Readjust the governor to the desired frequency as required.
- Place master switch to OFF/RESET to stop the generator set.
2-Wire Low Water Level Sender Test diagnostic
⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.
⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.
Tools: DC voltmeter
- Measure DC voltage between lead 31A (+) and ground (- ) with sender submerged in coolant; voltmeter indicates approximately 12.5 VDC.
- Measure DC voltage between lead 31A (+) and ground (- ) with sender removed from coolant for at least 5-15 seconds; voltmeter indicates a drop to approximately 7 VDC.
3-Wire Low Water Level Sender Test diagnostic
⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.
⚠ Hazardous voltage. Moving parts. Will cause severe injury or death.
Tools: Ohmmeter
- Measure resistance between lead 31 and ground with sender submerged in coolant; ohmmeter indicates a high resistance reading.
- Measure resistance between lead 31 and ground with sender removed from coolant for at least 5-15 seconds; ohmmeter indicates a low resistance reading.
Battery Equalizer Troubleshooting diagnostic
⚠ To prevent reverse polarity damage to the battery equalizer, remove the ground (GND) connection first and attach the ground connection last when disconnecting the battery equalizer.
Tools: 12-volt test light with alligator clips, Voltmeter with 0.01 volt resolution, Battery load tester
- Remove the ground (GND) connections from the battery equalizer; do not allow contact with other connections.
- Verify a differential of 12 volts between the +12 volt and +24 volt terminals using a 12-volt test light; the light will illuminate on a functional unit. Remove the test light.
- Connect the test light between the +12 volt and GND terminals; the light will illuminate on a functional unit.
- With the test light connected, measure and record the voltage between the +12 volt and +24 volt terminals.
- With the test light connected, measure and record the voltage between the +12 volt and GND terminals.
- Remove the test light.
- Compare the values from steps 4 and 5; the difference should be - 0.5 and +0.13 volts on a functional unit.
Oil Pressure Sender Testing diagnostic
Tools: Ohmmeter, Mechanical oil pressure gauge
- Disconnect the oil pressure sender lead 7C.
- Check the sender resistance with an ohmmeter.
- Compare resistance values when the generator set is shut down and when running at operating temperature to Section 1, Specifications.
- Use a mechanical oil pressure gauge to further verify correct readings.
Overcrank Test (Typical) diagnostic
- On gas-fueled sets, disconnect the coil wire at the distributor cap and ground it or disconnect the ignition system.
- On diesel-fueled sets, unplug the fuel injector harness from ECM or disconnect wire no. 70 from the injector pump solenoid.
- Place unit in RUN mode; observe 15-second on-off cranking cycles and maximum 75-second elapsed time to overcrank shutdown.
- Observe controller fault lamp and display for an overcrank shutdown.
- Place unit in OFF/RESET mode.
- Reconnect the ignition coil wire/ignition system, or reconnect the fuel injector harness/wire no. 70.
Speed Sensor Test with Generator Set Running diagnostic
⚠ Keep leads connected to the speed sensor terminals during the test; do not disconnect the leads.
Tools: DC voltmeter
- Connect a DC voltmeter between positive (+) lead (wire 24) at the speed sensor and ground (wire 2) with master switch OFF/RESET; read approximately 8- 12 volts DC.
- Place master switch in RUN to start the generator set.
- Connect DC voltmeter negative probe to 0 terminal (wire 16 white) and positive probe to positive (+) terminal (wire 24 red); read approximately 7- 12 volts DC.
- Place master switch in OFF/RESET to stop the generator set.
- If sensor emits a signal, check continuity of speed sensor leads (wires 2, 16, 24) between controller P1 connector and sensor terminals.
Speed Sensor Test with Separate 12 VDC Source diagnostic
Tools: DC voltmeter, 12-volt battery or DC power supply, Flat piece of iron or steel
- Place master switch in OFF/RESET position.
- Disconnect the speed sensor leads.
- Connect speed sensor, DC voltmeter, and DC voltage source as shown.
- Touch sensing surface with a flat piece of iron or steel at least 4.1 cm (1/4 cu. in.) in size.
- DC voltmeter reading should equal the source voltage, approximately 12 VDC.
- Remove the iron or steel piece and observe a voltmeter reading of 0 VDC.
- If the sensor passes, it is functional; replace if it fails.
- Connect the speed sensor leads and adjust the air gap.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Parts cataloged across the Mitsubishi S16R family
65| Part # | Description | Category |
|---|
| EGB20 | Air Cleaner | Air filter |
| FTG13L | Air Cleaner | Air filter |
| 45493-50800 | BE CAREFUL OF ROTATING BELT. | Belt |
| 37594-01300 | ThreeBond 1211 liquid gasket | Gasket |
| GM21688 | Gasket, cylinder head | Gasket |
| GM21730 | Gasket | Gasket |
| GM21761 | Gasket | Gasket |
| GM21763 | Gasket | Gasket |
| 36291-00098 | Oil sample bottle set | Oil filter |
| 36291-19100 | Engine oil sampling pump | Oil filter |
| 01-00-01 | 202--t-'""1 | Service part / kit |
| 01-00-02 | ~ 1J ✓1· i\'J~ .(I7). 9-~ ~ AT k. 3?) | Service part / kit |
| 04826-22500 | CAP, SEALING | Service part / kit |
| 06.2019 | Radiator | Service part / kit |
| 14x15 | 17 to 123 to 167 to Tighten slit | Service part / kit |
| 25493-81200 | Warning label for moving parts | Service part / kit |
| 33707-11701 | 2008-12-10 01-00-01 1/ 1J ✓f l\•;.,r(Iv?~'b?A;-~ 1/krb. 3?) | Service part / kit |
| 37501-04300 | 2 08 * 3 | Service part / kit |
| 37501-20050 | C HEAD ASSY, CYLINDER 2-1 TO 2-5 16 | Service part / kit |
| 37501-30050 | 3 1 C HEAD ASSY. CYLINDER 2-1 TO 2-5 16 | Service part / kit |
| 37501-30051 | 3 2 C HEAD ASSY, CYLINDER 2-1 TO 2-5 . | Service part / kit |
| 37501-40050 | 3 3 C HEAD ASSY,CYLINOER 2-1 TO 2-5 . | Service part / kit |
| 37501-50050 | 01-00-01 CYLINDER HEAD (FOR ELECTRIC ST ART[NG SYSTEM) | Service part / kit |
| 37501-64052 | * | Service part / kit |
| 37501-70052 | * | Service part / kit |
| 37501-82100 | 2008-12-10 01-00-02 :11J:.,$f l\•;,~·ciri;-~ :1if 1. 3?) | Service part / kit |
| 45409-51200 | Warning label | Service part / kit |
| 45493-50900 | DO NOT TOUCH ANY ELECTRIC EQUIPMENT WHEN POWER IS ON. | Service part / kit |
| 45493-51306 | Warning label for oil mist | Service part / kit |
| 45493-51600 | Warning label for maintenance and operation | Service part / kit |
| 45493-60700 | Warning label | Service part / kit |
| 45A03-51800 | Warning label | Service part / kit |
| 45A03-51900 | Warning label | Service part / kit |
| 45A83-51100 | Warning label for flywheel entanglement | Service part / kit |
| 45A93-50890 | Warning label for rotating parts | Service part / kit |
| 48493-51400 | Warning label for high place | Service part / kit |
| 98400-30970 | 01/12/2008 33519026401_1_1 silverhorn.co.uk | Service part / kit |
| NP-10-2 | rust-preventive oil | Service part / kit |
| P-1400 | Anti-rust oil for lubricating system | Service part / kit |
| P-2100 | Anti-rust oil for fuel system | Service part / kit |
| PR170098033 | Radiator | Service part / kit |
| 37411-04200 | Rear oil seal slinger | Seal |
| 37425-08201 | Front oil seal slinger | Seal |
| GM14508 | O-ring | Seal |
| GM14511 | O-ring | Seal |
| GM14529 | Washer, sealing | Seal |
| GM14532 | Washer, sealing | Seal |
| GM14626 | Seal | Seal |
| GM14958 | Seal, oil | Seal |
| GM15202 | O-ring | Seal |
| GM15591 | O-ring, liner | Seal |
| GM15592 | O-ring, liner | Seal |
| GM15612 | Packing | Seal |
| GM15617 | O-ring, rocker cover | Seal |
| GM15641 | O-ring, liner | Seal |
| GM15642 | O-ring | Seal |
| GM15643 | O-ring | Seal |
| GM21611 | O-ring | Seal |
| GM21667 | Packing | Seal |
| GM21760 | Oil seal assembly, rear | Seal |
| GM21929 | Packing | Seal |
| GM21600 | Pickup | Sensor |
| 32522-04100 | Thermo Label 75°C to 95°C (167°F to 203°F) | Thermostat |
| 32522-04200 | Thermo Label 100°C to 120°C (212°F to 248°F) | Thermostat |
| 32522-04300 | Thermo label (50 to 70 °C) | Thermostat |
Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.
Common questions
What is the displacement of the Mitsubishi S16R-Y1PTAA2-3?
The Mitsubishi S16R-Y1PTAA2-3 has a displacement of 65.4 liters with 16 cylinders.
Which generators use the Mitsubishi S16R-Y1PTAA2-3 engine?
The Mitsubishi S16R-Y1PTAA2-3 powers 2 generator set(s), including Kohler 2000REOZM, Mitsubishi S16R-Y1PTAA2.
What is a common problem with the Mitsubishi S16R-Y1PTAA2-3 engine?
A commonly reported issue on generators using the Mitsubishi S16R-Y1PTAA2-3 is: Emergency Stop. Fix: Reset the emergency stop switch..