The Kohler M12 is a 0.48 L engine, producing up to 9 kW. It powers generator sets from Kohler.
Maintenance schedule
| Item | Spec | Capacity | Part # | Interval | |
|---|
| Air filter | Check air cleaner for dirty, loose, or damaged parts. Check air intake and cooling areas, clean as necessary. | | — | 700 hr | |
| Fuel filter | | | — | | |
| Oil filter | | | — | 2500 hr | |
| Battery | A 12 volt battery is normally used. Refer to the operating instructions of the equipment this engine powers for specific battery requirements. | | — | 200 hr | |
| Belt | | | — | | |
| Coolant | | | — | | |
| Oil | Change oil after the first 5 hours of operation. Thereafter, change oil after every 25 hours of operation. | 1.0 U.S. qt. | — | 25 hr | |
| Spark plug | Check spark plug condition and gap. Change oil. | | — | 200 hr | |
Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.
Procedures
9Adjust Carburetor adjustment
⚠ Explosive Fuel! Gasoline is extremely flammable.
- Stop engine. Turn main fuel and idle fuel needles in until lightly bottomed.
- Set preliminary settings by turning needles out per model.
- Run engine at half-throttle 5-10 minutes to warm up.
- Set main fuel needle midway between rich and lean at wide open throttle.
- Set idle fuel needle at idle position; set idle speed to 1200 RPM.
Check Valve-To-Tappet Clearance adjustment
Tools: Flat feeler gauge
- Remove air cleaner assembly, carburetor, and breather assembly.
- Position crankshaft so piston is at top of compression stroke.
- Measure valve-to-tappet clearance with a flat feeler gauge (engine cold).
- On M10-M16, adjust by turning the adjusting screw on tappets.
- On M8, grind valve stems if too small, or replace valves if too large.
Governor Initial Adjustment adjustment
⚠ Overspeed Is Hazardous! Maximum allowable speed is 3600 RPM, no load.
Tools: Pliers
- Make sure throttle linkage is connected to governor arm and carburetor throttle lever.
- Pull governor arm away from carburetor as far as it will go.
- Grasp end of cross shaft with pliers and turn counterclockwise as far as it will go.
- Tighten palnut on governor arm to 15 in. lb.
Setting Carburetor Float Level and Drop adjustment
Tools: Small screwdriver, .010 in feeler gauge
- Invert carburetor; float tab rests on fuel inlet needle. Set 11/64 in (+ 1/32) clearance; bend tab to adjust.
- Turn carburetor to normal position and let float drop; limit drop to 1-1/32 in; bend tab to adjust.
- Check float-to-float-hinge-tower clearance with .010 in feeler gauge; file towers if needed.
Crankshaft PTO Extension Measurement diagnostic
- Single cylinder: measure from the PTO end to the face of the block.
- Twin cylinder: measure from the PTO end to the machined mounting surface of the closure plate.
Crankshaft/Engine Identification diagnostic
- Check the crankpin diameter of the unknown crankshaft.
- Locate the matching dimension in the crankpin diameter column of the identification chart.
- Compare main bearing and oil seal journal diameters to confirm the model series.
- If diameters are shared by several models, check the Other Identifying Differences column.
- Refer to the Common Features illustration at the start of each model section.
Change Oil maintenance
- Remove the oil drain plug and dipstick. Tilt engine slightly toward drain hole.
- Reinstall the drain plug and tighten securely.
- Fill with new oil of the proper type to the F mark on dipstick.
Storage Procedure maintenance
- Change oil while engine is still warm.
- Change reduction gear unit oil if equipped; run engine briefly to distribute oil.
- Drain fuel tank and fuel system (or run engine until empty).
- Remove spark plug; add one tablespoon engine oil; reinstall plug without lead; crank two or three revolutions.
- Turn engine until piston is at top of stroke; reinstall plug without lead.
- Clean exterior surfaces and coat exposed metal with a light film of oil.
- Store engine in a clean, dry place.
Remove and Install Ignition Module (air gap setting) repair
Tools: Flat feeler gauge or shim stock, Torque wrench
- Install module, plain washers, and hex cap sems screws; move module away from flywheel and tighten slightly.
- Insert .018 in flat feeler gauge between magnet and module.
- Loosen screws so magnet pulls module down; tighten screws to 32 in. lb.
- Remove feeler gauge; final air gap should be .012/.016 in.
- Rotate flywheel to confirm magnet does not strike module.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the displacement of the Kohler M12?
The Kohler M12 has a displacement of 0.4765 liters.
Which generators use the Kohler M12 engine?
The Kohler M12 powers 1 generator set(s), including Kohler M12.
How often should you change the oil in the Kohler M12?
The Kohler M12 oil change interval is every 25 hours.
What is a common problem with the Kohler M12 engine?
A commonly reported issue on generators using the Kohler M12 is: Will Not Start. Cause: Improper Fuel.