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Kohler Command PRO OHV CH1000 Engine

The Kohler Command PRO OHV CH1000 is a 1 L engine rated at 3600 rpm. It powers generator sets from Kohler, including the 20RES.

Also known as: KOHLER Command PRO OHV CH1000

Part of the Kohler CH1000 engine family — 3 variants share parts & fitment.

0.999 L
Displacement
3600 rpm
Rated speed

Engine specifications

Displacement0.999 L
Rated speed3600 rpm

Common problems

15
  • Generator set stops suddenly
    Cause: Low oil pressure shutdown
    Fix: Check for oil leaks. Check the oil level and add oil if necessary
  • The generator set cranks but does not start, starts hard, lacks power, or operates erratically
    Cause: Air cleaner clogged
    Fix: Clean and/or replace the air cleaner
  • The generator set does not crank
    Cause: Battery weak or dead
    Fix: Recharge or replace the battery
  • No AC output
    Cause: Line circuit breaker in the OFF position
    Fix: Place the circuit breaker in the ON position
  • Overcrank fault
    Cause: Generator set does not start in three crank attempts (three crank cycles, 15 seconds crank and 15 seconds off)
  • MainPwrOverL Shutdown — controller internal circuit protection activated MainPwrOverL Shutdown
    Cause: Controller internal circuit protection activated
    Fix: Press OFF to reset; Contact an authorized Kohler distributor/dealer for service
  • Generator will shut down and the controller will display a fault (underspeed, underfrequency, or undervoltage)
    Cause: Thermostat detects excess heat inside the enclosure
    Fix: Reset the thermostat: disconnect utility power; open enclosure roof; remove air intake end panel; disconnect battery negative lead first; press thermostat reset button; reconnect battery negative lead last; replace air intake panel and service door; reconnect utility power; reset the fault on the RDC2 controller
  • Accy PwrOver Warning — controller internal circuit protection activated Accy PwrOver Warning
    Cause: Controller internal circuit protection activated
    Fix: Press OFF to reset; Contact an authorized Kohler distributor/dealer for service
  • Underspeed, underfrequency, or undervoltage fault
    Cause: Enclosure thermostat tripped due to excess heat inside the enclosure
    Fix: Check for blocked air inlets and exhaust outlets; Reset the thermostat
  • MainPwrOverL Shutdown MainPwrOverL Shutdown
    Cause: Controller internal circuit protection activated
    Fix: Press OFF to reset; Contact an authorized Kohler distributor/dealer for service
  • Low output or excessive drop in voltage
    Cause: Generator set overloaded
    Fix: Reduce the load by turning off non-critical appliances or equipment. Use a load management system to power lower priority loads when critical equipment is not running
  • Emerg Stop Shutdwn Emerg Stop Shutdwn
    Cause: Remote emergency stop button activated or shutdown (prime mover) switch turned to the off (open, O) position
    Fix: Reset the remote emergency stop switch(es) and reset the controller by pressing the OFF/RESET button; Press I on the shutdown switch to allow the engine to start and run
  • Controller display is off
    Cause: Low or no battery voltage
    Fix: Check connections; Check generator set battery
  • Controller display backlight is off
    Cause: Backlight turns off after about 1 minute with no activity
    Fix: Backlight will turn on when a button is pressed or the generator set starts
  • Communication Lost with Secondary Controller LossOfComm2

Compiled from service & troubleshooting documentation across every generator set that uses the Kohler Command PRO OHV CH1000.

Service intervals

40
ItemActionHoursMonthsNotes
Oil levelCheck8 hrBefore each use or every 8 hours for extended operation
Oil (14 kW)Change100 hr12 mo
Air cleanerClean150 hr12 moYearly or 150 hours; service more often in dusty conditions
Air cleaner serviceClean150 hr12 mo14 kW: 150/300 hours; 20 kW: 150/300 hours yearly
Change oilChange150 hr12 mo20 kW models
Engine oilChange150 hr12 moYearly or 150 hours
Oil (20 kW)Change150 hr12 mo
Oil coolerClean150 hr12 mo20 kW models
Oil coolerInspect150 hr12 mo20 kW models
Oil cooler (20RESB only)Clean150 hr12 mo20RESB only; yearly or 150 hours
Oil filterReplace200 hr12 moYearly or 150 hours
Oil filter (20 kW)Replace150 hr12 mo
Replace filterReplace200 hr12 mo20 kW models
Spark plugsCheck150 hr12 moYearly or 150 hours; reset gap or replace as necessary
Oil filter (14 kW)Replace200 hr12 mo
Air cleanerReplace300 hr12 moYearly or 300 hours; replace paper element
Air cleaner serviceReplace300 hr14 kW models
Brushes and collector ringInspect300 hr12 moYearly or 300 hours; authorized distributor/dealer only
Generator brushes and collector ringReplace300 hr12 moAuthorized distributor only
Spark plugsReplace300 hr12 moYearly or 300 hours
Crankcase breather hoseCheck500 hr12 mo14 kW models
Crankcase breather hoseInspect500 hr12 moYearly or 500 hours
Replace stepper motor coupling and bushingReplace500 hr14 kW models; authorized distributor/dealer only
Stepper motor coupling and bushingReplace500 hrAuthorized distributor/dealer only
Wire-cable insulation conditionInspect500 hr36 mo3 years or 500 hours
Air ducts and louversClean12 mo
Air ducts, louversClean12 moYearly
Air ducts, louversInspect12 mo14 kW models
BatteryCheck1 moCheck charger operation, charge rate
Battery and rack corrosionClean12 moYearly; remove corrosion, clean and dry
Battery charger operation, charge rateCheck1 moMonthly
Battery electrolyte level and specific gravityCheck12 moYearly; not necessary for maintenance-free batteries
Battery terminals and bootsClean12 moYearly; clean and tighten terminals, inspect boots
Check battery charger operation, charge rateCheck1 mo14 kW models
Clean and tighten battery terminals and inspect bootsClean12 mo14 kW models; inspect boots
Control and power wiring connectionsOther12 moYearly; tighten connections
Exhaust system insulation and fire hazardsInspect12 moYearly
Flexible fuel lines and connectionsInspect3 moQuarterly; replace as necessary
Flexible lines and connectionsInspect3 mo14 kW models; replace as necessary
Fuel flexible lines and connectionsInspect3 moQuarterly; replace as necessary

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapSpark plug0.03in.
GapSpark plug0.76mm
GapSpark plug gap0.51mm (0.02 in.)
GapSpark plug gap0.7--0.8mm (0.028--0.030 in.)
GapSpark plug gap0.76mm (0.030 in.)
GapSpark plug gap0.8--0.9mm (0.03--0.04 in.)
GapSpark plug gap0.89mm (0.035 in.)
GapSpark plug gap0.9--1.0mm (0.036--0.04 in.)
OtherBattery cell specific gravity difference0.01max difference
OtherBattery charge threshold1.215specific gravitybelow this at 80°F (26.7°C), charge battery
OtherBattery specific gravity1.260specific gravityfully charged at 80°F (26.7°C)
OtherBattery specific gravity, fully charged1.260specific gravityat 80°F (26.7°C)
OtherBattery specific gravity, needs chargingbelow 1.215specific gravityat 80°F (26.7°C)
OtherBattery wrap length1067 (42)mm (in.)
OtherBattery wrap length864 (34)mm (in.)
OtherHeater wrap rating50Watts
OtherHeater wrap rating65Watts
OtherMaximum fuel flow rate, 14RES/RESL LP vapor203000Btu/hr
OtherMaximum fuel flow rate, 14RES/RESL natural gas193000Btu/hr
OtherMaximum fuel flow rate, 20RES/RESL LP vapor340000Btu/hr
OtherMaximum fuel flow rate, 20RES/RESL natural gas281000Btu/hr
OtherPlug cord length75 (3)mm (in.)
OtherPower cord length1677 (66)mm (in.)
OtherPower cord length1830 (72)mm (in.)
OtherPower cord length483 (19)mm (in.)
PressureFuel supply pressure, LP vapor1.7--2.7kPa (7--11 in. H2O)
PressureFuel supply pressure, natural gas1.3--2.7kPa (5--11 in. H2O)
PressureGas fuel leak test pressure6-8ounces per square inch10-14 inches water column
SpeedEngine governor speed setting 4P=00, 50 Hz2850rpm4P setting 00
SpeedEngine governor speed setting 4P=00, 60 Hz3420rpm4P setting 00
SpeedEngine governor speed setting 4P=50, 50 Hz3000rpm4P setting 50
SpeedEngine governor speed setting 4P=50, 60 Hz3600rpm4P setting 50
SpeedEngine governor speed setting 4P=99, 50 Hz3150rpm4P setting 99
SpeedEngine governor speed setting 4P=99, 60 Hz3776rpm4P setting 99
SpeedEngine speed3600RPM
TemperatureBattery heater thermostat OFF27°C80°F
TemperatureBattery heater thermostat ON16-18°C60-65°F
TemperatureBreather tube heater thermostat OFF13°C55°F
TemperatureBreather tube heater thermostat ON4°C40°F
TemperatureCarburetor heater thermostat OFF16 ± 3C (60 ± 5F)
TemperatureCarburetor heater thermostat OFF16 ±3°C14 kW models; 60 ±5°F
TemperatureCarburetor heater thermostat ON4 ± 4C (40 ± 7F)
TemperatureCarburetor heater thermostat ON4 ±3°C14 kW models; 40 ±5°F
TemperatureCarburetor heater thermostat ON4 ±4°C20 kW models; 40 ±7°F
TemperatureExhaust gas exiting enclosure at rated kW260°C (500 °F)at rated kW
TemperatureExhaust temperature260Cat rated kW
TemperatureFuel regulator heater thermostat4/13°C20 kW models; 40/55°F snap action
TemperatureOil heater thermostat OFF13°C55°F
TemperatureOil heater thermostat ON4°C40°F
TemperatureThermostat OFF16 ± 3°CThermostat OFF (60 ± 5°F)
TemperatureThermostat ON4 ± 4°CThermostat ON (40 ± 7°F)
TemperatureThermostat off temperature27C (80 F)
TemperatureThermostat on temperature16C (60 F)
TorqueSpark plug18ft. lb.
TorqueSpark plug22ft. lb.
TorqueSpark plug24.4Nm
TorqueSpark plug24.4--29.8Nm (18--22 ft. lb.)
TorqueSpark plug24.4-29.8Nm14 and 20 kW models; also 18-22 ft. lb.
TorqueSpark plug29.8Nm
TorqueSpark plug torque15Nm (11 ft. lb.)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oil5W-30 or 10W-30API Service Class SG, SH, or SJ synthetic1.9 L20RESB/D; capacity may be less due to residual oil; fill to F mark on dipstick
Engine oilSyntheticAPI Service Class SG or higherUse recommended viscosity and grade; fill if necessary.
FuelNatural gas or propaneCertified for emergency standby use only
FuelLP vapor93 MJ/m3 (2500 Btu/ft3)Fuel supply pressure 1.7--2.7 kPa (7--11 in. H2O). Max flow 14RES/RESL 203,000 Btu/hr; 20RES/RESL 340,000 Btu/hr.
FuelNatural Gas or LPGNatural gas: 90% min methane. LPG: 85% min propane. Fuel supply pressure: Natural gas 0.9-2.7 kPa, LPG 1.7-2.7 kPa
FuelNatural gas37 MJ/m3 (1000 Btu/ft3)Fuel supply pressure 1.3--2.7 kPa (5--11 in. H2O). Max flow 14RES/RESL 193,000 Btu/hr; 20RES/RESL 281,000 Btu/hr.
FuelNatural gas or LPGCertified for emergency standby use only; field-convertible multi-fuel

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

29
CodeNameMeaningSeverityAction
AC Sens LossAC Sensing LostIn Auto mode, generator output AC sensing is lost. Detection begins 10 seconds after crank disconnect.WarningContact authorized distributor/dealer for service
Accy PwrOverAccessory Power OverloadAn over current fault (short circuit) on the accessory controller power outputWarningContact authorized distributor/dealer for service
Advanced DiagnosticAdvanced Diagnostic ActiveShutdown during reduced-speed portion of exercise; engine restarts, runs at full speed for 2 minutes, then stops and returns to AUTO.ShutdownIf generator set does not restart and return to AUTO, check for other faults.
ATS ComErrorATS Communication ErrorWarning is displayed if ATS interface connection is lostWarningCheck communication wiring between transfer switch interface board and generator set
ATS PhaseRotATS Phase Rotation MismatchTransfer switch phase rotation does not match; ATS will not transferWarningCorrect the ATS connection per ATS Installation manual and labels
Aux InputAuxiliary InputOptional customer-connected input is closed (digital input from optional PIM).ShutdownCheck customer-supplied equipment.
Batt Chg FltBattery Charger FaultInput to PIM from external battery charger (not built-in charger).WarningCheck external battery charger.
Battery CrLoBattery Crank LowEngine starting battery voltage falls below 11 VDC for more than 10 secondsWarningClears when battery voltage returns to acceptable level
Battery HighBattery HighEngine starting battery voltage rises above 16 VDC for more than 10 seconds; inhibited during crank.WarningCheck battery rating and condition; check battery charger operation.
Battery LowBattery LowEngine starting battery voltage falls below 12.5 VDC for more than 90 seconds when engine not running; not operative during crank.WarningCheck battery rating and condition; check charger; charge or replace battery.
Battery Voltage LowBattery voltage lowEngine starting battery voltage falls below 12.5 VDC for more than 90 seconds when engine is not running.WarningCheck battery rating and condition; check battery charger; charge or replace battery.
Eng Speed HighEngine Speed HighEngine speed exceeds 115% of normal running speed for more than 0.3 seconds.ShutdownContact authorized distributor/dealer.
Eng Speed LowEngine Speed LowEngine speed drops below 85% of normal running speed for more than 3 seconds.ShutdownReduce load; check enclosure thermostat and reset if tripped; contact dealer.
Exer Not SchExercise Not ScheduledNo exercise is scheduled on controller.WarningSet the exerciser.
Frequency HighFrequency HighGoverned frequency exceeds 110% of system frequency setpoint for more than 10 seconds; active 10 seconds after start.ShutdownContact authorized distributor/dealer.
Frequency LowFrequency LowGoverned frequency falls below 90% of system frequency for more than 10 seconds, or 1 Hz below setpoint for more than 60 seconds; active 10 seconds after start.ShutdownReduce load and restart; check enclosure thermostat and reset if tripped; contact dealer.
Lo Crank VltLow Cranking VoltageBattery voltage falls below 8 VDC for more than 6 seconds while starter is engaged.WarningCharge or replace battery.
Locked RotorLocked RotorNo engine rotation sensed during cranking; shuts down 3 seconds after fault detected.ShutdownCheck battery and loose connections; contact dealer.
Low Coolant LevelLow coolant levelBattery voltage supply issue; may also be triggered by low battery voltage on air-cooled models.WarningVerify utility power to TB1; check battery connections and condition.
MainPwrOverLMain Power OverloadOvercurrent fault on 70 controller power output (short circuit).ShutdownCheck for shorted run relay and wiring short circuits; contact dealer.
NoECNo engine configuration settingController configuration is not set.WarningSet engine configuration (Ec) to match generator set engine type.
Not in AutoNot in AutoGenerator set is not in Automatic standby mode; remote start/stop commands ignored.WarningPress AUTO to place in Automatic mode when appropriate.
Oil Pres LowLow Oil PressureLOP switch indicates low oil pressure for more than 5 seconds; active 30 seconds after crank disconnect.ShutdownCheck lubrication system leaks and oil level; add oil if low.
Oil Press LowLow oil pressureLOP switch indicates low oil pressure for more than 5 seconds; active 30 seconds after crank disconnect.ShutdownCheck for leaks; check oil level and add oil; check oil pressure switch and wiring.
Over CrankOvercrankThree unsuccessful starting attempts.ShutdownCheck fuel supply, spark plug, and battery; check loose connections; contact dealer.
Spd Sens FltSpeed Sensor FaultEngine speed sensor failed or engine stalled.ShutdownContact authorized distributor/dealer.
Uu----Voltage and frequency not setController displays Uu---- if voltage and frequency are not set to a standard combination.WarningSet system voltage and frequency parameter (Uu) to a standard combination.
Volts L1-L2 HighGenerator Voltage HighOutput voltage exceeds 120% of system nominal voltage for more than 2 seconds.ShutdownContact authorized distributor/dealer.
Volts L1-L2 LowGenerator Voltage LowOutput voltage falls below 80% of nominal system voltage for more than 10 seconds.ShutdownReduce load and restart; check enclosure thermostat and reset if tripped; contact dealer.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Frequency Adjustment, RDC Controller adjustment

⚠ Hazardous voltage.

⚠ Moving parts.

Tools: frequency meter

  1. Attach frequency meter to AC output leads or load-side outlet.
  2. Start and run generator at least 10 minutes to normal operating temperature.
  3. Adjust engine governor speed (parameter 4P) to 60 Hz or 50 Hz as appropriate.
  4. With no load, adjust governor gain (parameter 5P) until stable with no hunting or surging.
  5. Check frequency; repeat steps 3 and 4 if necessary.
  6. Save settings.
Fuel Conversion, 14RES/RESL (NG to LP) adjustment

⚠ Explosive fuel vapors.

⚠ Accidental starting.

Tools: dry cloth or brush, pipe sealant, gas leak detector

  1. Press OFF and remove F3 fuse; disconnect battery charger.
  2. Disconnect starting battery, negative lead first; turn off fuel supply.
  3. Remove hose clamp and fuel hose from fuel block fitting.
  4. Remove hose fitting from natural gas outlet port.
  5. Remove plug from LP port.
  6. Clean plug, apply fresh pipe sealant, install in natural gas port.
  7. Clean hose fitting, apply fresh pipe sealant, install in LP port.
  8. Slide hose onto fitting and secure with clamp.
  9. Disconnect DSAI leads for LP near fuel solenoid valve.
  10. Connect and turn on new fuel supply.
  11. Reconnect battery, negative lead last; reconnect battery charger.
  12. Install F3 fuse and start generator set with RUN button.
  13. Check for leaks using a gas leak detector.
  14. Run generator set and check operation; adjust output and stability if necessary.
  15. Press OFF to shut down generator set.
Fuel Conversion, 20RES/RESL (NG to LP) adjustment

⚠ Explosive fuel vapors.

⚠ Accidental starting.

Tools: gas leak detector

  1. Press OFF and remove F3 fuse; disconnect battery charger.
  2. Disconnect starting battery, negative lead first; turn off fuel supply.
  3. Remove hose clamp and fuel hose from hose fitting.
  4. Insert LP orifice into hose fitting.
  5. Slide hose onto fitting and secure with clamp.
  6. Disconnect DSAI leads 65 and N5 for LP.
  7. Connect and turn on new fuel supply.
  8. Reconnect battery, negative lead last; reconnect battery charger.
  9. Reinstall F3 fuse and start generator set with RUN button.
  10. Check for leaks using a gas leak detector.
  11. Run generator set and check operation; adjust output and stability if necessary.
  12. Press OFF to shut down generator set.
RDC2 Voltage Calibration Using SiteTech adjustment

Tools: digital voltmeter, personal computer, SiteTech software

  1. Connect PC to controller via USB
  2. With generator off, connect multimeter across L1/L2 (AC volts)
  3. Start generator set
  4. Compare voltmeter reading to controller display
  5. Calculate new Genset Calibration Factor Voltage using (Vmeter / Vcontrol) x Fold = Fnew
  6. Enter new value into SiteTech and click Apply Changes
  7. Verify voltmeter matches controller display
  8. Repeat for L2-L3 and L3-L1 if three-phase
  9. Press OFF to stop generator set
RDC2 Voltage Calibration Using the Controller Keypad adjustment

Tools: digital voltmeter

  1. With generator off, connect digital multimeter across L1 and L2, set to AC volts
  2. Start generator set with RUN button
  3. Navigate to Generator Metering menu, press Select; Volts L1-L2 displayed
  4. Press Select; voltage number flashes
  5. Use up/down arrows to match voltmeter reading
  6. Press Select to confirm
  7. Step to Return screen
  8. Press OFF to stop generator set
VSC Current (Load) Calibration Using the Controller Keypad adjustment

Tools: clamp-on DC current probe or DC current meter

  1. Connect DC current probe/clamp meter to measure generator current
  2. Start generator with RUN button
  3. Adjust system voltage to obtain rated current output with battery bank attached (or use load bank)
  4. Trip output breaker
  5. Navigate to Generator Metering menu, select Generator Load
  6. Press and hold Select for No-Load Calibration; verify breaker open, confirm Yes
  7. Close output breaker; verify rated output current, confirm Yes
  8. Verify displayed load is correct; recalibrate if necessary
  9. Press OFF to stop generator set
Voltage Adjustment, RDC Controller adjustment

⚠ Hazardous voltage.

⚠ Moving parts.

Tools: digital multimeter

  1. With generator off, connect digital multimeter to output leads or load-side outlet; set to AC voltage.
  2. Start generator with RUN button.
  3. Adjust parameter 1P until output voltage reaches desired value.
  4. Adjust voltage stability (gain, parameter 2P) to minimize light flicker.
  5. Readjust voltage if necessary.
  6. Save settings.
  7. Stop generator.
Clearing a Fault on the RDC2 Controller diagnostic

⚠ Always identify and correct the cause before resetting.

  1. Identify and correct the cause of the fault shutdown before resetting the controller.
  2. While the fault message is displayed, press Select to go to the Overview menu.
  3. Press Select again; the active fault message is displayed.
  4. Press Select; Confirm Clear Fault: NO is displayed.
  5. Press Down arrow; Confirm Clear Fault: YES is displayed.
  6. Press Select to enter YES and clear the fault.
  7. Press Select to return to the overview menu; the controller changes to OFF mode.
  8. Press AUTO to put the generator set into automatic mode.
Obtain DC2 Controller Password and Serial Number diagnostic
  1. Press OFF and verify that the generator set is not running.
  2. Press and hold the Exercise button until Press Again to Reset OnCue Plus PW is displayed.
  3. Release the Exercise button and press it again within 5 seconds.
  4. Write down the serial number (S/N) and password.
Obtain RDC/DC Controller Password diagnostic
  1. Press OFF to place the controller into OFF mode.
  2. Press the down arrow button (RDC) or exercise button (DC) 5 times.
  3. Note the four-digit code displayed on the controller; this is the controller password.
  4. Write down the password and press OFF to clear the display.
Obtain RDC2 or VSC Controller Password and Serial Number diagnostic
  1. Press the controller down arrow button to navigate to the Networking Information menu.
  2. Follow the reset password procedure shown in Figure 1-3.
  3. Write down the serial number (S/N) and password displayed for 10 seconds.
Power Cycle the Controller diagnostic
  1. Disconnect all input power for two minutes to allow capacitors to discharge.
  2. Remove the battery negative cable or disconnect P1 from the back of the controller.
  3. Disconnect the battery charger 120 VAC input power supply or disconnect P5 from the back of the controller.
  4. Unplug the USB mini-B connector from the front of the controller if plugged in.
  5. Wait two minutes, then reconnect power, hooking up battery power (P1) first.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Model RDT/RSB transfer switch or remote start/stopterminals 3 and 4Route engine start leads through separate conduit from AC power and load leads.
Model RRT transfer switch interfaceATS1--ATS4Connect interface panel to ATS1--ATS4 before connecting engine starting battery.
Utility powerUtility terminalsConnect to GFCI-protected circuit supplied by utility and backed up by generator.
100/2001Single
100/2003Delta
110/2201Single
110/2203Delta
115/2301Single
1201SingleGenset System Voltage/Frequency/Phase table for controller setup
120/2083Wye
120/2401Field-connection terminal blockL1, L2, L0, GRDConnect transfer switch emergency source to L1 and L2; neutral L0 and ground GRD to corresponding points.
120/2401Single
120/2401Single phase41.0 power factor
120/2403Delta
127/2203Wye
2201Single
220/3803Wye
2301Single
230/4003Wye
2401Single
240/4163Wye
277/4803Wye

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Kohler CH1000 family

300
Part #DescriptionCategory
140-1787Hood, Air CleanerAir filter
140-1841Cleaner. Air (Includes Element)Air filter
140-2174Cleaner, Air - Oil Bath Band. Mount ingAir filter
185-2199Band, Mounting - Air CleanerAir filter
505-0180Plug, Pipe (1-1/4"), Air Cleaner Adapter and Intake ManifoldAir filter
62 083 04-SElement, air filterAir filter
185-2266Alternator (12 VDC) (See Separate Page for Components)Alternator
191-1368Arm, Alternator AdjustingAlternator
191-1872Alternator (12 VDC) (Gl)Alternator
191-1983-01AlternatorAlternator
191-2085Strap, Alternator AdjustAlternator
300-2880Board, Voltage Regulator (VR21)Avr
305-0491REGULATOR. 305-0491Avr
130-2500Guard, Belt (Left Side)Belt
1512-0154Belt FanBelt
501-022545' Lg - With Both Ends 1/8' NPT Male FittingsBelt
511-0112Belt, FanBelt
515-0094Key, Crankshaft Woodruff BeltBelt
718-1069Fan Pldl@y Sell. Vee Smwv, Cap Hex Head (M8 X I 25 X 25]Belt
332AI006Block, TerminalBlock
332AI009Block, TerminalBlock
322P69Bracket, Mounting - EngineBracket
154P570Union, Manifold FlangeExhaust
15SA47Tube, Flexible ExhaustExhaust
505-382Nipple, Exhaust(3"x 2-5/8")Exhaust
149-1445FilterFuel filter
149-1920Plate, Mounting - Fuel Filter Elbow, Hose - MaleFuel filter
149-1921Plate, Mounting - Fuel Filter Elbow, Hose - MaleFuel filter
149-1922Spacer, Mounting - Fuel FilterFuel filter
149-2100Filter Assembly, Fuel Element. FilterFuel filter
149-2106ElementFuel filter
147-2715Remote Fuel Pump Kit EFI (HGJAA)Fuel pump
149K526Repair Kit, Fuel PumpFuel pump
149K74Repair Kit, Fuel Pump - Includes parts marked (* anda) - For AC mfr., BLAKING mfr. or ONAN mfr. pumpsFuel pump
151-0437Kit, Throttle Modification (Fuel Injection Pump)Fuel pump
103-0731Gasket, GearcaseGasket
103-0733Gasket, Gearcase BackplateGasket
110-1718Head, Cylinder Gasket, Cylinder HeadGasket
110-2987Gasket, Cylinder HeadGasket
110-3225Gasket, Cylinder HeadGasket
141-0982GasketGasket
141-0983Gasket, CarburetorGasket
149-1446Gasket, CoverGasket
149A159Gasket - Spacer - BLAKING mfr. pump onlyGasket
154-3085Gasket, Intake ManifoldGasket
155-2073Gasket, Exhaust PipeGasket
155-2619Spec D, Exhaust Manifold) *Gasket. Elbow - Exhaust (WC 0)Gasket
165-2203Gasket, Manifold - Exhaust (&xx A-C)Gasket
168-0174Kit, Gasket - Valve GrindGasket
185-2175GasketGasket
185-2203Gasket, Manifold - Exhaust (&xx A-C)Gasket
185-2284GasketGasket
187-6224Gasket, Rocker CoverGasket
187-6230Gasket, Cylinder Head (1)Gasket
187-6238Gasket, Breather PlateGasket
62 041 24-SGasket, lifter feed coverGasket
GM20990GasketGasket
130-07558racket, Mounting Heater, Tank - 850 Watt, 115 Volt (Includes Hose Connector, Cord and Mounting Strap)Hose
140-2234Tube. Air InletHose
154-3067-02Manifold Assy, Intake (Includes Hose Connector)Hose
185-2239Clamp, HoseHose
185-2240Clamp, HoseHose
185-2300Clamp, HoseHose
185-2421Hose, Rubber - OverflowHose
501-0227Line, Fuel - Flexible (24' La x 1/8' NPT Male x-1/8° NPT Male)Hose
502-0068Tee (3/8' x 5/8' x 5/8') toHose
502-0313Elbow, Hose − 90° (1/8” Pipe to 1/4” Hose)Hose
502-0433[;b'$P&x 5/16 ID Hose]Hose
502-0613Connector, HoseHose
502-0869Connector (3/8')Hose
502-0870Tee, HoseHose
502-1314Connector, HoseHose
503-0183Clamp, HoseHose
503-0365Clamp, HoseHose
503-0594Hose, Rubber - PreformedHose
503-059bHose, Rubber - PreformedHose
503-0685Clamp, HoseHose
503-1058Spacer, Fan Hose, Radiator - UpperHose
503-1062Hose - Intake Manifold Water Pump (3/8' ID)Hose
503-1074Hose ReducerHose
503-1084Elbow. ReducerHose
503-1250Hose, Water Bypass (5/8' Ill)Hose
503-1251Hose, Water Bypass (5/8' 10]Hose
503-1450Hose, Cleaner - AirHose
503-1552-01Ho!M? (5/8' ID X 14')Hose
503-2126Hose, VacuumHose
503-365Clamp, HoseHose
505-4Hose (Order 6 “of Bulk Hose Number 503-324)Hose
750-1004Nut, Hex (M6 x 1) Washer, Lock - Spring (M6) Adapter, Hose Hose, Rubber - PreformedHose
147-0856Injector, Fuel (Includes Parts Marked #)Injector
147-0864#O'Ring, InjectorInjector
147-0865#O'Ring, InjectorInjector
322-17Bulb, (2) Panel ( I ) PilotLamp
52 050 02-SFilter, oilOil filter
098-7130Label, Warning HeatService part / kit
098-7369-01HDCACService part / kit
098-7374Label, WarningService part / kit
098-7375Label, SwitchService part / kit
098-7376Label, Circuit BreakerService part / kit
098-7398-01HDCAAService part / kit
098-7398-02HDCABService part / kit
098-7399-0145A, 2 PoleService part / kit
098-7399-0250A, 2 PoleService part / kit
098-7461Label, Warning Hazardous VoltageService part / kit
098-7462Label, Service Information Label, Model IdentService part / kit
098-7463Label, Fuel AttachmentService part / kit
098-7464Label, Coolant DrainService part / kit
098-7465-03Label, Control FaceService part / kit
098-7466Label, Control RearService part / kit
098-7497-01Label, Warning InstallService part / kit
098-7498-01Label, Warning HazardousService part / kit
098-7515-01Label, Warning VoltageService part / kit
101-0439Plate, Rear Bearing Bearing, CrankshaftService part / kit
102-0778Adapter, Pipe - Oil DrainService part / kit
104-0032Gear, CrankshaftService part / kit
104-0091Washer, Flat (Special)Service part / kit
104-1953Washer, Flat (1/2' ID x 2.25' OD)Service part / kit
104-1958Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (IncludesService part / kit
104-2000Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (IncludesService part / kit
105-0058Plunger, CamshaftService part / kit
105-0059Spring, PlungerService part / kit
105-0508Shaft, Idler GearService part / kit
105-0513Gear, Idler (Includes Finished 8earing)Service part / kit
105-05198earing, Idler Gear (Semi Finished)Service part / kit
105-0541Washer, ThrustService part / kit
105-0641Gear (Includes Spacer and Plate)Service part / kit
105-0676CamshaftService part / kit
10S-2283CapService part / kit
110-0904Rotocap, ExhaustService part / kit
110-1719Valve, ExhaustService part / kit
110-2181-03.50 MM OversizeService part / kit
110-2781-01StandardService part / kit
110-2781-02.25 MM OversizeService part / kit
110-3045StandardService part / kit
110-3226-01StandardService part / kit
110-3226-02.25 MM OversizeService part / kit
110-3226-03.50 MM OversizeService part / kit
110-3245Cap, Valve Stem (Not used on some early models)Service part / kit
110-3462Valve, Exhaust ValveService part / kit
110-3462-01OversizeService part / kit
110-3462-02.005' OversizeService part / kit
110-3462-03.010' OversizeService part / kit
110-3462-04.025' Oversize Seat, Intake ValveService part / kit
110-34900.5 MM OversizeService part / kit
110-3655.005' OversizeService part / kit
110-3655-05Piston Ring Standard .005 OversizeService part / kit
110-3655-10.010' OversizeService part / kit
112-0265Piston (Includes Pin, Rings and Retaining Rings) Oversize Oversize Oversize OversizeService part / kit
112-0265-01Standard OversizeService part / kit
112-0265-02Standard OversizeService part / kit
112-0265-03Standard OversizeService part / kit
112-0265-05Standard OversizeService part / kit
112-0267Standard OversizeService part / kit
112-0268Pin, Piston Ring, RetainingService part / kit
113-0311Standard Oversize OversizeService part / kit
113-0311-01.010 OversizeService part / kit
113-0311-02.020 OversizeService part / kit
113-0311-03.030 OversizeService part / kit
113-0311-05StandardService part / kit
114-0036Bushing, Bearing, Connecting RodService part / kit
114-0188StandardService part / kit
114-0188-02.002' Undersize .010' UndersizeService part / kit
114-0188-10.010' Undersize .020' Unders0sizeService part / kit
114-0188-20.020' UndersizeService part / kit
114-0203Rod, Connecting (Includes Bolt and Bushing)Service part / kit
115-0202Ball, Rocker ArmService part / kit
115-0204ShortService part / kit
115-0253PushrodService part / kit
115-0270LongService part / kit
115-0313Guide, PushrodService part / kit
115-0315Locknut, Rocker ArmService part / kit
115-0316Arm, RockerService part / kit
120-0920Tube, Rocker Arm OilService part / kit
120-1063Washer, FlatService part / kit
123-1533Indicator, Oil LevelService part / kit
123-1534Head Flange (M8 x 19MM) Tube, Oil LevelService part / kit
123-1535Screw, Self-Locking - Hex (#8-18 x 1/2')Service part / kit
130-0810Guard, Fan - Right SideService part / kit
130-0811Gual'd, Fan - Left SideService part / kit
130-1805Guard, '8elt Screw, Locking - Hex Washer Head (!5/16-18 x 1/2')Service part / kit
130-2493Guard, 8elt (Right Side)Service part / kit
130-3024Brace, RadiatorService part / kit
130-3870Guard, Scroy, Capt+ex Head (MtoxService part / kit
130A80Screw, Hex Cap ( I /,$-20 x I “ )Service part / kit
140-0722Band, Mount ingService part / kit
140-1260Fitting, Safety FilterService part / kit
140-1559HoodService part / kit
146-0736Body, ThrottleService part / kit
146-0773Insulator, Carburetor *CarburetorService part / kit
146-0774Insulator, Carburetor *CarburetorService part / kit
146-0782Body Assy, Throttle (See Separate Page for Components)Service part / kit
147-0673Clamps Six Lines ConnectorService part / kit
147-0855Rail Assy, Fuel (Includes Parts Marked *)Service part / kit
147-0866Clamp, Fuel RailService part / kit
147-0867Regulator, Fuel PressureService part / kit
147-0868Ring, Pressure Regulator SnapService part / kit
149-1908-04Plug. Pipe - Square Socket Drive Filter/Separator - Fuel (Pressure Type) (SeeService part / kit
149-1908-06Filter/Separator - Fuel (Pressure Type) (Includes Electric Fuel Heater and Bowl Heater) (See Separate Page for Components)Service part / kit
149-1932Line, FuelService part / kit
149-1944Line. FuelService part / kit
149-1945Line, FuelService part / kit
149-1952Plug. Vent (IncludesService part / kit
149-2101Line, Fuel - FlexibleService part / kit
149-2102Line, Fuel - FlexibleService part / kit
149-243Retainer, Valve - AC Mir.Service part / kit
149A539Retainer, Valve CageService part / kit
149A672Spring, DiaphragmService part / kit
149A675Spring, Rocker ArmService part / kit
150-0723+ContactService part / kit
150-0939Joint, BallService part / kit
150-1923Rod, Governor ControlService part / kit
150-1996Bracket, MountingService part / kit
150-2009Bracket, Support - Overspeed Contact (Nonmetallic)Service part / kit
150-2011Point, Contact - Electrical (1/4-20 X 3/8')Service part / kit
150-2512Bracket Screw, (Ma x 25mm)Service part / kit
150-2685Stator, WoundService part / kit
150-2745Link, ThrottleService part / kit
150-2748Spring, TensionService part / kit
150-2771Lever, GovernorService part / kit
151-0565Control Unit, Governor -12 VDC (A12)Service part / kit
151-0566Actuator, GovernorService part / kit
151-0567Arm, Governor (Includes Screw and Nut)Service part / kit
151-0718Rotor, GovernorService part / kit
151-0723Spring, TorsionService part / kit
154-2485Adapter, ExhaustService part / kit
154-3067-01Manifold, IntakeService part / kit
155-0996Elbow, ExhaustService part / kit
155-13108and, MountingService part / kit
155-1425StandardService part / kit
155-1430SpacerService part / kit
155-1434Shield, HeatService part / kit
155-1639Stainless SteelService part / kit
155-1950Tube, Exhaust - Stainless SteelService part / kit
155-2058Muffler. Exhaust Muffler, Exhaust - Spark ArrestorService part / kit
155-2076Pipe. ExhaustService part / kit
155-2083Muffler. Exhaust Muffler, Exhaust - Spark ArrestorService part / kit
159-0020Cap, TankService part / kit
159-1128Strap, Hold DownService part / kit
159-1129BraceService part / kit
159-1234Bolt, UService part / kit
166-0794Bracket, Ignition ControlService part / kit
166-0820Coil, Ignition (T1)Service part / kit
166-0821Module, Ignition Control (S3)Service part / kit
166-0842-01Rotor, IgnitionService part / kit
167-1615-01Cable, Spark Plug 9'Service part / kit
167-1615-0523'Service part / kit
18.5-2282Cap NutService part / kit
185-2083Shaft Assembly, Fuel (Siy?e I Governor)Service part / kit
185-2085Plate, Screw. Cap LockwasherService part / kit
185-2106Scud (MB x 1125) Stud /MB x 1125)Service part / kit
185-2158GearService part / kit
185-2161CWService part / kit
185-2162Retainer. Ball - GovernorService part / kit
185-2163Ring. Retaining Rina. RetaininaService part / kit
185-2164Race. Ball - Governor Race: Ball - G&ernorService part / kit
185-2165Retaining RetainingService part / kit
185-2187KeyService part / kit
185-2193Cap, RadiatorService part / kit
185-2201Cush ionService part / kit
185-2206Cleaner Assembly, Air (See Separate Page for Components)Service part / kit
185-2223Shim (0.15nn)Service part / kit
185-2252Regulator, Voltage (12 VCC)Service part / kit
185-2255Radiator (Includes Cap)Service part / kit
185-2264Lever, Control - SpeedService part / kit
185-2269Bracket, AdjustingService part / kit
185-2310Ring, RetainingService part / kit
185-2316Bearing, BallService part / kit
185-2354KeyService part / kit
185-2357Ball Ring. Ball Ring.Service part / kit
185-2358BallService part / kit
185-2360StudService part / kit
185-2367Nut, Hex (MS x 1.25) fiex 8Service part / kit
185-2369Ring, RetainingService part / kit
185-2373O-R ingService part / kit
185-2376Washer, Flat (M6)Service part / kit
185-2380Bolt, Hex - Lever StopService part / kit
185-2381Washer. Lock - Spring (MB)Service part / kit
185-2386Retaining - Hex Head with (M6 x 1 x 12mm)Service part / kit
185-2388Screw, Cap Lockwasher - Hex Head with (M6 x 1 x 16mm)Service part / kit
185-2392Screw. Cap - Hex Lockwasher (M6 xService part / kit
185-2402Screw. Cap - Hex Head with Lockwasher 048 x 1.25 x 22mn)Service part / kit
185-2403Screw, Cap Lockwasher - Hex Head with (M8 x 1.25 x 25mm)Service part / kit
185-2405Screw, Cap - Hex Head with Lockwasher (M8 x 1.25 x 60mm)Service part / kit
185-2441Lever (Style Assembly, II Gov.)Service part / kit
185-2446Shaft Assemblv. Fuel (Stvle II Governor)Service part / kit
187-6025Pin, DowelService part / kit
187-6026Bolt, FlangeService part / kit
187-6030Bolt, FlangeService part / kit
187-6033Bolt, Flange Plug, SparkService part / kit
187-6035Bolt, FlangeService part / kit
187-6042StandardService part / kit
187-6043Pin, PistonService part / kit
187-6055TappetService part / kit
187-6056Valve, IntakeService part / kit
187-6057Valve, ExhaustService part / kit
187-6058Spring, ValveService part / kit
187-6059Collet, ValveService part / kit
187-6060Retainer, SpringService part / kit
187-6085Pin, SnapService part / kit
187-6092WasherService part / kit

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the displacement of the Kohler Command PRO OHV CH1000?

The Kohler Command PRO OHV CH1000 has a displacement of 0.999 liters.

Which generators use the Kohler Command PRO OHV CH1000 engine?

The Kohler Command PRO OHV CH1000 powers 1 generator set(s), including Kohler 20RES.

What is a common problem with the Kohler Command PRO OHV CH1000 engine?

A commonly reported issue on generators using the Kohler Command PRO OHV CH1000 is: Generator set stops suddenly. Cause: Low oil pressure shutdown. Fix: Check for oil leaks. Check the oil level and add oil if necessary.