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Ford LSG-875-6005A Engine

The Ford LSG-875-6005A is a 7.5 L 8-cylinder natural gas engine rated at 1800 rpm, producing up to 83.18 kW. It powers generator sets from Cummins/Onan, including the 75.0 ENT, ENTX and lsg-875. It holds 6.2 L (1.6 gal) of oil and 28 L (7.4 gal) of coolant.

Also known as: Modified Ford LSG-875-6005A

Part of the Ford LSG875 engine family — 3 variants share parts & fitment.

7.5 L
Displacement
8
Cylinders
1800 rpm
Rated speed
83 kW
Gross power

Engine specifications

Oil capacity6.2 L
Coolant capacity28.0 L
Displacement7.5 L
Cylinders8
AspirationNatural Gas
Rated speed1800 rpm
Gross power83 kW

Generator sets powered by this engine

3

Common problems

15
  • Fault lamp lights and engine shuts down after running for a period
    Cause: Oil level (engine will shut down if sensor is closed)
    Fix: Check oil level.
  • Low oil pressure shutdown
    Cause: Oil level
    Fix: Check oil level; replenish if necessary.
  • High engine temperature shutdown
    Cause: Coolant level
    Fix: Check coolant level; replenish if necessary.
  • Engine will not crank
    Cause: Fault lamp on
    Fix: Correct fault and reset control
  • Overcrank fault lamp lights and engine stops cranking after approximately 75 seconds
    Fix: See engine service manual for troubleshooting fuel system, ignition system, etc.; After correcting fault, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset position, depressing Reset button, then to the required running position.
  • Fault lamp lights, no fault exists
    Fix: To check a no-fault condition, disconnect leads from TB11 terminals 29, 30 and 31; if fault lamp lights with leads disconnected, replace engine monitor board; reconnect leads.
  • Fault lamp lights immediately after engine starts
    Cause: Overspeed condition as engine starts
    Fix: Check for overspeed condition as engine starts.
  • Engine stops cranking and fault lamp lights, after cranking approximately 75 seconds
    Fix: See engine service manual for troubleshooting fuel system, ignition system, etc.; After correcting problem, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset, then back to the required running position.
  • Engine runs, shuts down, cranks for 75 seconds, cranking cycle stops, overcrank light ON
    Cause: Fuel supply or ignition fault
    Fix: Check fuel supply; check ignition.
  • Engine runs, shuts down and cranks for 75 seconds; cranking cycle stops; fault lamp lights
    Cause: Fuel supply or ignition system fault
    Fix: Check fuel supply; check ignition system.
  • Emergency Stop 32A
    Fix: Reset the emergency stop switch.
  • SWITCH OFF lamp flashes
    Cause: Start/Stop/Remote switch is in the Stop position which will prevent automatic starting if an automatic transfer switch is used
    Fix: Move the Start/Stop/Remote switch to the Remote position for automatic starting
  • Pre Low Oil Pressure 41
    Fix: Check and adjust oil level or replace oil pump.
  • PRE LO OIL PRES lamp lights. Engine continues to operate
    Cause: Engine oil pressure has dropped to 30 psi (207 kPa)
    Fix: If engine can be stopped, follow procedures in step 5; if generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure
  • Pre High Coolant Temp. 40

Compiled from service & troubleshooting documentation across every generator set that uses the Ford LSG-875-6005A.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter—500 hr
Fuel filter—7 hr
Oil filter—500 hr
Battery—500 hr
BeltM-1702500 hr Amazon eBay
CoolantCoolant28.0 L—
Coolant filter—
Oil6.2—7 hr
Spark plug—1000 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service specifications

52
TypeItemValueUnitCondition
GapSpeed sensor air gap0.020in. (0.508 mm)
GapSpeed sensor air gap0.36- 0.71mm
OtherExciter current delivery time (Fast-Response II)0.05secondschange in load demand
OtherOvervoltage shutdown threshold15% or more over nominalshutdown after approximately one second
PressureBattery equalizer input voltage (24 volts nominal)20- 35volts
PressureBattery equalizer output voltage(input voltage/2) ±2%volts
PressureLow oil pressure shutdown (diesel models)5.5 to 10.5psi (38 to 72 kPa)
PressureLow oil pressure shutdown (gasoline models)11.5 to 18.5psi (79 to 126 kPa)
PressurePressure switch 364345483 ±14kPa
ResistanceCR relay coil resistanceapproximately 125Ohms12-Volt coil; measure between terminals A and B
ResistanceCR relay normally closed contacts (continuity)1-7, 2-8, 3-9
ResistanceExciter armature low resistance reading (faulty if below)under 0.1-0.2ohms
ResistanceGenerator field F3-F4 continuity2-3.75ohms, +5%
ResistancePhoto transistor board reading (covered)300Kohms or highercovered
ResistancePhoto transistor board reading (lit)5Kohms or lowerbright flashlight on board
ResistancePressure sender 264390 value A240 +17/- 15ohms at 0 psi
ResistancePressure sender 264390 value B153 +12/- 15ohms at 25 psi
ResistancePressure sender 264390 value C33.5ohms at 100 psi
ResistancePressure sender 365624 value A241 ±16ohms at 0 psi
ResistancePressure sender 365624 value B152 ±13ohms at 50 psi
ResistancePressure sender 365624 value C33.5ohms at 200 psi
ResistanceTemperature sender 226717 value A123.8 +7.2/- 7.8ohms at 90.6 C (195 F)
ResistanceTemperature sender 226717 value B35.6 +3.4/- 3.6ohms at 137.8 C (280 F)
ResistanceTemperature sender 226919 value A942 ±22ohms at 37.7 C (100 F)
ResistanceTemperature sender 226919 value B35ohms at 115.6 C (240 F)
SpeedGoverned speed (50 Hz models)1500rpm
SpeedGoverned speed (60 Hz models)1800rpm
SpeedGovernor speed droop3 Hz or 90 rpmbetween no load and full load
SpeedNo-load frequency (50 Hz operation)53Hzno load
SpeedNo-load frequency (60 Hz operation)63Hzno load
SpeedOverspeed shutdown70Hz60 Hz models
SpeedOverspeed shutdown (50 Hz sets)60Hz
SpeedOverspeed shutdown (60 Hz sets)70Hz
TemperatureBattery equalizer operating temperature- 40 to 71C (- 40 F to 160 F)
TemperatureLow water temperature start-up thresholdbelow 70°F (21°C)10-second start-up
TemperatureTemperature switch 241308107 ±4C (225 F ±7 F)normally open to close on temp. rise
TemperatureTemperature switch 290090/GM5170516 ±3C (60 F ±5 F)normally open to close on temp. fall
TorqueDrive disc mounting bolts50ft. lbs. (108.48 Nm)
TorqueFR Activator mounting screws20-26in. lbs. (2.8-2.8 Nm)
TorqueFR Activator terminal screws A and F20-25in. lbs. (2.3-2.8 Nm)
TorqueFan bolts260in. lbs. (29.4 Nm)
Voltage1CR relay test voltage at P5 pin 10 to ground0.5 to 1.0voltson-crank cycle
VoltageBattery high volts lamp setpoint (12-volt systems)15volts
VoltageBattery high volts lamp setpoint (24-volt systems)30volts
VoltageBattery low volts lamp setpoint (12-volt systems)10volts
VoltageBattery low volts lamp setpoint (24-volt systems)20volts
VoltageCR relay test voltage at P5 pin 9 to ground0.5 to 1.0voltsGenerator Master Switch in TEST position
VoltageHigh voltage test (exciter armature A1 or A2 to rotor shaft)4,100volts ACnot more than one second
VoltageHigh voltage test (generator field F3 or F4 to shaft)1,100volts ACnot more than one second; do not repeat test
VoltageLED board output at 3B(+) and 5B(-)1-2Volts DCgenerator set running
VoltageSpeed sensor voltage, wire 2 (black) & 16 (white)3- 6volts DC
VoltageSpeed sensor voltage, wire 2 (black) & 24 (red)8- 10volts DC

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Bosch Electronic Governor Stability and Gain Adjustment adjustment
  1. Check that the stability control is in its extreme counterclockwise position.
  2. Start engine. Allow the governor to control the engine. If engine is unstable, turn the gain control counterclockwise until stability is obtained. Adjust speed screw to proper engine speed.
  3. Turn the gain control clockwise until the engine becomes just unstable. Back the gain control slightly counterclockwise until the engine is again stable.
  4. Turn the stability control clockwise until the engine becomes just unstable. Back the stability control slightly counterclockwise until the engine is again stable.
Diesel Mechanical Governor Frequency Adjustment adjustment

Tools: Frequency meter

  1. Start the generator set, observe the frequency meter.
  2. Loosen the fuel pump high speed screw locknut to make the adjustments.
  3. To increase or decrease the frequency (at no load), rotate the screw clockwise or counterclockwise respectively.
  4. Tighten the locknut.
  5. Loaded droop frequency may alternately be adjusted to the operating frequency at full load.
Gas/Gasoline Mechanical Governor Speed and Sensitivity Adjustment adjustment

Tools: Hand tachometer, Frequency meter

  1. With the set running at full or rated load, check speed with hand tachometer or frequency meter.
  2. Loosen locking nut on speed adjusting screw; turn clockwise to increase speed (and frequency) or counterclockwise to decrease; lock nut at new setting.
  3. For sensitivity, loosen the nut at bottom of adjusting eyebolt and tighten the top nut to draw the head of the eyebolt closer to the governor arm pivot point (more sensitive).
  4. To make governor control less sensitive, loosen the top nut and tighten the bottom nut to move the head away from the pivot point.
  5. Recheck speed after sensitivity adjustment since changing this will also affect speed.
Generator Frequency Change (60 Hz to 50 Hz) adjustment

Tools: Frequency meter

  1. On Microcomputer equipped generators, snip the jumper indicated in Figure A1 to convert from 60 Hz to 50 Hz.
  2. Check frequency meter for a no load reading of 63 Hz for 60 Hz operation and 53 Hz for 50 Hz operation.
  3. If equipped with isochronous governor, check for 60 and 50 Hz operation at no load.
  4. If no frequency meter, connect meter across VO and V7 on control board terminal strip (set must not be running while making connection).
High and Low Battery Voltage Indicator Adjustment adjustment

Tools: DC power supply

  1. Move Generator Master Switch to AUTO position. SYSTEM READY lamp should go on.
  2. Rotate potentiometers R42 (High Batt. Volts) and R25 (Low Batt. Volts) fully counterclockwise.
  3. Set DC power supply at 10 volts (20 volts for 24-volt units). Slowly rotate pot R25 clockwise until BAT. LOW VOLTS lamp lights.
  4. Set DC power supply at 15 volts (30 volts for 24-volt units). Slowly rotate pot R42 clockwise until BAT. HIGH VOLTS lamp lights.
  5. Set DC power supply between 10 to 15 volts (20 to 30 volts for 24-volt units). SYSTEM READY lamp should be on.
  6. Seal pots after settings have been established.
Overfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
  1. Turn the overfrequency adjustment potentiometer fully clockwise (CW).
  2. Place master switch in RUN to start the generator set.
  3. Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
  4. Slowly turn overfrequency potentiometer counterclockwise (CCW) until the LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
  5. Place master switch to OFF/RESET to reset the controller.
  6. Place master switch to RUN to start the generator set.
  7. Readjust the governor to the desired frequency as required.
  8. Place master switch to OFF/RESET to stop the generator set.
Overvoltage Feature Testing and Adjustment (Decision-Maker 3+) adjustment

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.

⚠ Disconnecting the electrical load. Hazardous voltage will cause severe injury or death.

  1. Disconnect generator set from load by opening line circuit breaker or disconnecting and taping output leads.
  2. Determine overvoltage shutdown value based on user requirement; factory setting is 15% above nominal line-to-neutral voltage.
  3. Remove the controller cover.
  4. Place master switch in RUN to start the generator set.
  5. Observe AC voltmeter; turn voltage adjustment potentiometer CW until generator set shuts down.
  6. If the shutdown point is correct, go to step 12; otherwise continue.
  7. Turn controller circuit board R42 adjustment potentiometer fully CW.
  8. Place master switch to OFF/RESET to reset; then to RUN to start.
  9. Observe AC voltmeter while turning voltage adjustment potentiometer to desired overvoltage shutdown point.
  10. Turn R42 adjustment potentiometer slowly CCW until the generator set shuts down.
  11. Turn controller voltage adjustment potentiometer slightly CCW.
  12. Place master switch OFF/RESET then RUN to start; adjust for correct voltage and phase.
  13. Place master switch OFF/RESET to stop.
  14. Disconnect battery negative lead first; reconnect generator set to load; reconnect battery negative lead last.
Reactive Droop Compensator Adjustment Procedure adjustment

Tools: Voltmeter, Wattmeter

  1. Remove any load; start each generator set with master switch in RUN.
  2. Set reactive droop compensator rheostat on generator set no. 1 to minimum CCW; record rpm/frequency and voltage at 1/4 load steps to full load.
  3. Repeat for generator set no. 2.
  4. Compare readings; adjust voltage within 1 volt and speed within 3 rpm (or 0.1 Hz) at each load step.
  5. Check droop compensation on each unit with an inductive load 1/2 to full load.
  6. Adjust rheostat to approximately 4% below rated voltage at full load.
  7. Repeat for unit no. 2.
Reactive Droop Compensator Alternate Adjustment Procedure adjustment

Tools: Voltmeter

  1. Turn reactive droop compensator rheostat on generator set no. 1 to minimum setting.
  2. Remove controller cover; move voltage sensing lead from V7 to V9 at the AC fuse terminal block.
  3. Remove any load connected to the generator set.
  4. Start the generator set with master switch in RUN.
  5. Use controller or remote voltage adjusting potentiometer to fine adjust voltage.
  6. Apply resistive load (1.0 power factor) until reaching rated current.
  7. Adjust reactive droop compensator rheostat to achieve a 4% droop in voltage.
  8. Remove the resistive load and stop the generator set.
  9. Return voltage sensing lead from V9 to V7 at the AC fuse terminal block.
  10. Replace the controller cover and repeat for generator set no. 2.
Underfrequency Adjustment (Over/Underfrequency Relay, Decision-Maker 3+) adjustment
  1. Turn underfrequency adjustment potentiometer fully clockwise (CW).
  2. Place master switch in RUN to start the generator set.
  3. Adjust governor per engine operation manual, engine service manual, or governor section of this manual.
  4. Slowly turn underfrequency potentiometer counterclockwise (CCW) until LED starts flashing; after about 10 seconds the set shuts down on auxiliary fault.
  5. Place master switch to OFF/RESET to reset the controller.
  6. Place master switch to RUN to start the generator set.
  7. Readjust the governor to the desired frequency as required.
  8. Place master switch to OFF/RESET to stop the generator set.
2-Wire Low Water Level Sender Test diagnostic

⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death. Operate the generator set only when all guards and electrical enclosures are in place.

Tools: DC voltmeter

  1. Measure DC voltage between lead 31A (+) and ground (- ) with sender submerged in coolant; voltmeter indicates approximately 12.5 VDC.
  2. Measure DC voltage between lead 31A (+) and ground (- ) with sender removed from coolant for at least 5-15 seconds; voltmeter indicates a drop to approximately 7 VDC.
3-Wire Low Water Level Sender Test diagnostic

⚠ Hot engine and exhaust system can cause severe injury or death. Do not work on the generator set until it cools.

⚠ Hazardous voltage. Moving parts. Will cause severe injury or death.

Tools: Ohmmeter

  1. Measure resistance between lead 31 and ground with sender submerged in coolant; ohmmeter indicates a high resistance reading.
  2. Measure resistance between lead 31 and ground with sender removed from coolant for at least 5-15 seconds; ohmmeter indicates a low resistance reading.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
120/208 or 139/2403-Phase4-Wire Low Wye60Hz, 120/208-Volt or 139/240-Volt 3-Phase, 4-Wire Low Wye; 50Hz, 120/208-Volt or 110/190-Volt 3-Phase, 4-Wire Low Wye
120/2401-Phase3-Wire60Hz, 120/240-Volt, 1-Phase, 3-Wire; 50Hz, 110/220-Volt, 1-Phase, 3-Wire
120/2403-Phase4-Wire Delta60Hz, 120/240-Volt, 3-Phase, 4-Wire, Delta; 50Hz, 110/220-Volt, 3-Phase, 4-Wire, Delta. CT3 - Not Used
277/4803-Phase4-Wire High Wye60Hz, 277/480-Volt, 3-Phase, 4-Wire High Wye; 50Hz, 220/380-Volt, 3-Phase, 4-Wire High Wye

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Ford LSG875 family

56
Part #DescriptionCategory
952-696GasketGasket
276206Hose, moldedHose
X-309-16Clamp, hoseHose
X-380-1Connector, 1/8NPT x 1/4 in. ID hoseHose
X-386-56Fuel line, flexibleHose
X-577-6Hose, 5/8 ID x 11Hose
X-797-1Hose, flexHose
X-797-11Hose, flexHose
X-797-2Hose, flexHose
276378Installed Block Heater Kit / Interim Kit (120V)Service part / kit
276379Installed Block Heater Kit / Interim Kit (240V)Service part / kit
276691Block HeaterService part / kit
276692Block HeaterService part / kit
285054Silencer Residential R-M (Table 3)Service part / kit
285086Silencer Industrial I-N (Table 3)Service part / kit
285127Silencer Industrial I-N (Table 1)Service part / kit
285775Silencer Residential R-M (Table 1)Service part / kit
286788Silencer Critical C-BM (Table 1)Service part / kit
290483Silencer Residential R-BM (Table 1)Service part / kit
290484Silencer Residential R-N (Table 1)Service part / kit
290485Silencer Residential R-BM (Table 3)Service part / kit
290486Silencer Residential R-N (Table 3)Service part / kit
290489Silencer Critical C-M (Table 3)Service part / kit
290490Silencer Critical C-N (Table 3)Service part / kit
290495Silencer Critical C-M (Table 1)Service part / kit
290496Silencer Critical C-N (Table 1)Service part / kit
326174Installed Block Heater Kit (120V)Service part / kit
326175Installed Block Heater Kit (240V)Service part / kit
326234Block HeaterService part / kit
326235Block HeaterService part / kit
326279Changeover KitService part / kit
326280Changeover KitService part / kit
952-048Pipe Plug 3/8 - 18 x .42 socket hexService part / kit
952-234Bolt - 5/16 - 18 x .875Service part / kit
952-486Dowel - 1/2 x 1.00Service part / kit
952-539Bolt - 5/16 - 18 x 2.00Service part / kit
952-553Plug - Oil Passage In Block - 1/4 NPTService part / kit
952-554Plug - Water Drain - 1/4 NPT - BrassService part / kit
952-556DowelService part / kit
952-561Plug - .060 O/SService part / kit
952-563Plug - 5/8 - 18Service part / kit
952-569Plug - Camshaft Rear Bearing - StandardService part / kit
952-570Plug - Camshaft Rear Bearing - .060 O/SService part / kit
952-577PointerService part / kit
952-596Plug - 1.50 CupService part / kit
952-688CoverService part / kit
952-689BlockService part / kit
DZAE-6730-AAoil pan drain plugService part / kit
E5AE-6730-AAmetric drain plugService part / kit
C20E-6734-Aold drain plug sealSeal
EQEE-6734-AAmetric drain plug sealSeal
ESAE-6734-AAdrain plug sealSeal
241481Switch, high temperature 268298 Sender, water temperatureSensor
255264Switch, low water temperatureSensor
255913Switch, pressureSensor
271425Switch, anticipatory low oil pressureSensor

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Ford LSG-875-6005A?

The Ford LSG-875-6005A engine has an oil capacity of 6.2 liters.

What is the displacement of the Ford LSG-875-6005A?

The Ford LSG-875-6005A has a displacement of 7.5 liters with 8 cylinders.

Which generators use the Ford LSG-875-6005A engine?

The Ford LSG-875-6005A powers 3 generator set(s), including Cummins/Onan 75.0 ENT, Cummins/Onan ENTX, Cummins/Onan lsg-875.

How often should you change the oil in the Ford LSG-875-6005A?

The Ford LSG-875-6005A oil change interval is every 7 hours.

What is a common problem with the Ford LSG-875-6005A engine?

A commonly reported issue on generators using the Ford LSG-875-6005A is: Fault lamp lights and engine shuts down after running for a period. Cause: Oil level (engine will shut down if sensor is closed). Fix: Check oil level..