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Cummins/Onan N14-G2 Engine

The Cummins/Onan N14-G2 is an engine. It powers generator sets from Cummins/Onan, including the DFE, DQBA and DQBB.

Also known as: Cummins N14-G2

Part of the Cummins/Onan N14 engine family — 6 variants share parts & fitment.

Engine specifications

Common problems

15
  • EEPROM ERROR 250
    Cause: Indicates PCC memory error. Data corruption of critical operating parameters.
    Fix: Contact an authorized service center.
  • LOW OIL PRESSURE 200
    Cause: Indicates engine oil pressure has dropped to an unacceptable level.
    Fix: If generator is powering critical loads and cannot be shut down, wait until next shutdown period then follow 201 Low Oil Pressure procedure. If engine can be stopped, follow 201 procedure. To check oil pressure, access Oil Pressure menu prior to clearing the fault.
  • OVERCURRENT 320
    Cause: Indicates that generator output current has exceeded 110% of rated for 60 seconds.
    Fix: Contact an authorized service center.
  • HIGH COOLANT TEMP 211
    Cause: Indicates engine has begun to overheat and coolant temperature has risen to an unacceptable level: (215° F – standby / 207° F – primary).
    Fix: If generator is powering non-critical and critical loads and cannot be shut down, use the following: a. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow the next procedure. To check coolant temperature, access Coolant Temp menu prior to clearing the fault.
  • No AC output voltage.
    Fix: Contact an authorized service center.
  • LOW AC VOLTAGE 303
    Cause: Indicates that one or more of the phase voltages has dropped below 85% of nominal for 10 seconds.
    Fix: Contact an authorized service center.
  • HIGH AC VOLTAGE 301
    Cause: Indicates that one or more of the phase voltages has exceeded 130% of nominal, or has exceeded 110% of nominal for 10 seconds.
    Fix: Contact an authorized service center.
  • Control does not power up when the Run/Off/Auto switch is set to Run or the Self Test switch is pressed.
    Cause: There is no DC power to the control.
    Fix: Check for battery disconnected, discharged, or improperly connected.
  • UNDER FREQUENCY 313
    Cause: Indicates that engine speed has dropped below 90% of nominal for 10 seconds. NOTE: Five seconds before shutdown, a Load Dump signal is initiated.
    Fix: Contact an authorized service center.
  • SHORT CIRCUIT 322
    Cause: Indicates that generator output current has exceeded 175% of rated.
    Fix: Contact an authorized service center.
  • WEAK BATTERY 232
    Cause: Indicates battery voltage drops below 60% of nominal for two seconds, during starting. Discharged or defective battery.
    Fix: See Warning message 230, LOW DC VOLTAGE.
  • REVERSE POWER 335
    Cause: Indicates improper CT or PT phasing. (Non-parallel units only.)
    Fix: Contact an authorized service center.
  • Over Current 1471
  • Engine Does Not Crank in Manual Mode (No Fault Message)
    Cause: No power is supplied to the control. (Control Alive indicator on the base board is not flashing).
    Fix: Poor battery cable connections. Clean the battery cable terminals and tighten all connections using an insulated wrench; Remove F4 and check continuity. If open, replace the fuse with one of the same type and amp rating (5 Amps); If F4 is OK, remove connector P7 and check for B+ at P7-1 through P7-4 and GND at P7-5 through P7-8; If B+ or ground missing, isolate to the harness and the TB BAT terminal mounted on the engine block; If B+ and ground check OK, the base board may be defective. Cycle power to the base board by reconnecting P7.
  • Warning, Shutdown, and Non-Automatic lamps are not lit. Digital display shows main menu or selected menu.
    Cause: Indicates all engine systems are normal.
    Fix: No corrective action required.

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan N14-G2.

Service intervals

40
ItemActionHoursMonthsNotes
Air cleanerCheck250 hr6 moX1; replace as necessary; refer to QSX15 engine manual
All hardware (fittings, clamps, fasteners, etc.)Check100 hrDaily or after 8 hours
Anti-freeze and DCA concentrationCheck250 hr6 moX1; refer to QSX15 engine manual
Coolant heater(s)Check100 hrDaily or after 8 hours
Drive beltCheck250 hr6 moX1; refer to Cummins QSX15 Series Engine Operation and Maintenance Manual for interval/procedure
Engine oil levelCheck8 hrDaily or after 8 hours
Fuel filter(s)Drain250 hr6 moX1; refer to QSX15 engine manual
GensetInspect8 hrDaily; check for oil, fuel, cooling and exhaust system leaks
Radiator hoses for wear and cracksCheck250 hrDaily or after 8 hours
Charge Air PipingCheck50 hrWeekly
Coolant heaterCheck50 hrWeekly or after 50 hours
Coolant levelCheck50 hrWeekly or after 50 hours
Exhaust condensate trapDrain100 hrDrain water to prevent it flowing back into the engine
Fuel levelCheck50 hrWeekly or after 50 hours
Oil levelCheck50 hrWeekly or after 50 hours
Air cleanerClean100 hrMonthly or after 100 hours; clean if required, perform more often in dusty conditions
Battery charging systemCheck100 hrMonthly or after 100 hours
Battery electrolyte levelCheck200 hrMonthly or After 100 Hrs
Fuel tank water and sedimentDrain100 hrMonthly or after 100 hours
General set inspectionInspect100 hrMonthly or after 100 hours (Table 5-1, footnote X2): check for oil, fuel, cooling and exhaust system leaks; check exhaust system audibly and visually with set running
Generator air outletCheck100 hrMonthly or After 100 Hrs
Radiator hosesCheck500 hr12 moMonthly or After 100 Hrs; check for wear and cracks
Starting batteriesCheck100 hrCheck condition and terminals
Air cleanerReplace250 hrCheck air cleaner; replace as necessary. Refer to QSX15 manual.
Crankcase oil and filterChange250 hr12 moTable 7-1. If genset used for prime power, change every 6 months or 250 hours. If standby, change every 12 months or 250 hours, whichever comes first.
Drive belt tensionCheck250 hr6 moVisually check belt for wear or slippage; replace if hard or brittle
Engine oil and filterReplace250 hr6 moX1; 6 Months or After 250 Hrs; refer to QSX15 engine manual
Radiator HosesInspect250 hr6 moCheck for wear & cracks
Water coolant filterReplace250 hr6 moX1; 6 Months or After 250 Hrs
Air cleaner elementChange500 hr12 moYearly or after 500 hours; clean if required more often
Coolant filterChange500 hr12 moYearly or after 500 hours; refer to engine operation and maintenance manual
Cooling systemClean500 hr12 moYearly or after 500 hours; drain and replace coolant mixture
Crankcase breatherClean500 hr12 moYearly or after 500 hours
Engine oil and filterChange500 hr12 moTable 5-1, footnote X1
Fuel filterChange500 hr12 moTable 5-1, footnote X1
Fuel filtersChange500 hr12 moYearly or after 500 hours
Generator insulation resistanceTest500 hr12 moFollow periodically throughout life of set or if generator has set idle with no heaters; contact authorized service center
Water coolant filterChange500 hr12 moTable 5-1, footnote X1
Cooling systemsClean500 hr12 moX1; 1 Year
Fuel filterReplace12 moX1; 1 Year

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceAngular alignment T.I.R. limitnot more than .001in per inch of radiuscenter of shaft to indicator axis
ClearanceAngular alignment maximum T.I.R.0.001inch per inch of radius (center of shaft to indicator axis)measuring deflection to bolt heads
ClearanceExhaust pipe clearance from combustible wall or partition12inches (305 mm)minimum
ClearanceExhaust pipe clearance to combustible wall/partition12inches (305 mm)
ClearanceFloat switch assembly float lift clearance below C-clip stop1/8inch (3 mm)use a feeler gauge
ClearanceFuel line clearance from electrical wiring1/2inch (12.7 mm)
ClearanceFuel line clearance from hot exhaust parts2inch (51 mm)
ClearanceGenerator mount pre-load steel spacer thickness1 3/4inchtwo spacers under both stator foot brackets
ClearanceGenerator-to-engine angular alignment (T.I.R.).001 in. per inch of radius (center of shaft to indicator axis), maximumin750 kW gensets and larger
ClearanceMPU installation gap adjustmentback out 1/4 turn after touching gear toothturn
ClearanceVibration isolator base elevation difference0.25inch (6 mm)shimmed or grouted within this of each other
ClearanceVibration isolator clearance0.25inch (6 mm)
ClearanceVibration isolator nominal clearance (leveling bolt)0.25inch (6 mm)minimum, or greater
GapCoolant level below radiator cap lower sealing surface3/4 inch (18 mm)inch (mm)
GapMPU sensor to flywheel ring gear toothback it out one quarter turnturnsensor threaded in until it just touches gear tooth
OtherAVR Droop setting5% at full load, 0 PF
OtherAVR voltage regulation (load regulation)approximately ±0.5% RMS
OtherAmbient temperature below which coolant heaters recommended (NFPA 110)40°F
OtherAngular alignment maximum T.I.R..001 inches per inch of radiusin/incenter of shaft to indicator axis
OtherBattery CCA (minimum)1400CCACold Soak @ 0° F (-18° C)
OtherBattery charging alternator output35Amps
OtherBattery specific gravity (fully charged)1.26specific gravityat 80 F (27 C)
OtherBattery specific gravity (high ambient, above 95F/35C)1.225recommended to reduce electrolyte loss
OtherBattery specific gravity (recharge threshold)below 1.260
OtherBattery specific gravity charge threshold1.215correctedcharge battery if reading below
OtherBattery specific gravity fully charged1.260correctedadd 0.004 per 10 F above 80 F (27 C)
OtherBattery specific gravity, fully chargedapproximately 1.260specific gravityat 80 F (27 C)
OtherBattery terminal cleaning solution1/4 pound baking soda to 1 quart water
OtherCAN datalink main trunk maximum length40metersno more than 30 devices
OtherCAN datalink stub maximum length1meterstub from main trunk to each module
OtherCAN datalink transmission speed250KBaud
OtherCharge battery if specific gravity below1.215specific gravity
OtherCompression ratio17.0:1
OtherFrequency regulationIsochronous
OtherFuel lift height limit6feet(1.8 meters) between fuel lift pump and bottom of dip tube
OtherFully charged battery corrected specific gravity1.260specific gravitycorrected reading @ 80 F (27 C)
OtherGOV GAIN default value for paralleling applications70%
OtherMaximum cranking voltage drop2voltsdifference between battery and starter terminals while cranking
OtherMounting bolt size5/8inch or 16 mm
OtherMounting bolts5/8 inch or 16 mminch / mmanchored mounting bolts
OtherOptional run/alarm relay contact rating10 amps at 28 VDC or 120 VAC, 80%PF; 6 amps at 240 VAC, 80%PF; 3 amps at 480/600 VAC, 80%PFamps
OtherOutput frequency adjustment (PCC)+/- 5%set running under normal parameters
OtherOver current warning threshold110% of rated
OtherOver/Under Frequency Sensor Module - Over Hz Set, 50 Hz nominal55Hzreset 53 Hz
OtherOver/Under Frequency Sensor Module - Over Hz Set, 60 Hz nominal65Hzreset 63 Hz
OtherOver/Under Frequency Sensor Module - Under Hz Set, 50 Hz nominal45Hzreset 47 Hz
OtherOver/Under Frequency Sensor Module - Under Hz Set, 60 Hz nominal55Hzreset 57 Hz
OtherOver/Under Voltage Sensor Module time delaytypically 25 percent, approximately 2.5seconds
OtherOvercrank cranking limit75secondsthree 15-second cranking cycles with two 15-second rest periods
OtherOvercurrent shutdown threshold110% of rated% of ratedPCC time/current calculation
OtherOvercurrent warning threshold110% of rated for 60 seconds% of ratedgenerator output current
OtherOverload warning threshold105% of standby or 115% of prime% of ratingthree-phase power output; load dump after five seconds, warning after 60 seconds
OtherOverspeed limit2150 ± 50rpm
OtherREG VHZ (underfrequency roll-off) adjustable range1 through 50; normal range 7 through 21
OtherRandom frequency variation± 0.25%
OtherShort circuit shutdown threshold175% of rated current
OtherShort circuit shutdown threshold175% of rated% of ratedgenerator output current
OtherSpecific gravity correction0.004gravity point per 10 F above 80 F (27 C)
OtherStart delay adjustment range0 to 300seconds
OtherStart delay adjustment range (PCC)0 to 300secondsAuto mode remote starting

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantRefer to Cummins QSX15 Series Engines Operation and Maintenance Manual for coolant recommendations/specifications58.0 LCooling System (Capacity Std. Radiator) printed as 15.3 Gal (58 L); check anti-freeze and DCA concentration
CoolantBalanced coolant mixture of water and antifreezeRefer to Cummins engine Operation and Maintenance Manual90.0 LCapacity with standard radiator 24 Gal (90 L); drain and replace mixture every year or after 500 hours; add until 3/4 inch (18 mm) below radiator cap lower sealing surface
Coolantsoft water / E.G. / DCA mixtureCooling system to be filled with soft water/E.G./DCA mixture (on-site review checklist).
Engine oilRefer to Cummins QSX15 Series Engines Operation and Maintenance Manual for lubricating oil classification/viscosity58.0 LOil Cap. w/Filters printed as 26 Gallons (58 L); gense is shipped filled with correct type and quantity of oil
FuelDiesel fuelDo not use zinc coated or copper fuel lines with diesel fuel. Fuel connection at the engine should be made with an approved flexible line.
FuelASTM D975 No. 2-DCetane number 40-50, 300-500 ppm SulfurDiesel fuel specifications
FuelASTM No. 2 dieselCummins engines normally use ASTM No. 2 diesel fuel.
FuelDieselDay tank fuel transfer pump maintains reservoir of diesel fuel in the day tank.
FueldieselRefer to Cummins QSX15 Series Engines Operation and Maintenance Manual for fuel recommendations; do not use zinc coated or copper fuel lines with diesel fuel; keep fuel supply tanks as full as possible
GreaseLithium based greaseMobilux No. 2 or Shell Alvania R32.74 oz (81 ml)Generator end bearing. Temperature range -22F to +248F (-30C to +120C). Grease should be equally divided between the bearing, bearing cap cavity, and bearing cartridge cavity.
GreaseLithium based grease, Mobilux No. 2 or Shell Alvania R3-30°C to 120°C2.74 oz (81 ml)End bearing lubricant; grease equally divided between bearing, bearing cap cavity and bearing cartridge cavity.
OtherDonaldsons D1400 solventSoak air cleaner filter element at least 15 minutes in water and D1400 solvent to remove soot, carbon and dirt

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

80
CodeNameMeaningSeverityAction
27Low AC voltage shutdownVoltage on any phase has dropped below a preset value; adjustable 50-95% of reference, delay 2-20 seconds; default 85% for 10 secondsShutdownGenset shut down on low AC output voltage
32Reverse power shutdownAdjustment range 5-20% of standby kW rating, delay 1-15 seconds; default 10%, 3 secondsShutdownGenset shut down on reverse power
59High AC voltage shutdownOutput voltage on any phase exceeds preset values; adjustable 105-125% of nominal, time delay 0.1-10 seconds; default 110% for 10 secondsShutdownGenset shut down on high AC output voltage
81 oOver frequency shutdown/warningGenerator set is operating at a potentially damaging frequency level; 2-10 Hz above nominal, 1-20 second delay; default 6 Hz, 20 seconds, disabledShutdownShutdown/warning on over frequency
81 uUnder frequency shutdownGenerator set output frequency cannot be maintained; 2-10 Hz below reference, 5-20 second delay; default 6 Hz, 10 secondsShutdownGenset shut down on under frequency
101IDLE MODEIndicates that the engine is operating in idle mode (governed at 800 RPM, generator build-up inhibited).WarningRemove ground from engine idle input to return to normal speed and voltage.
102EMERGENCY STOPIndicates local or remote Emergency Stop.ShutdownTurn the switch clockwise and allow it to pop out (local only). Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.
111Internal ECM errorCategory AShutdown
112Actuator not respondingCategory AShutdown
113Actuator sensor faultCategory BWarning
115No speed signalCategory AShutdown
116Time press sensor highCategory AShutdown
117Time press sensor lowCategory AShutdown
118Pump press sensor highCategory BWarning
119Pump press sensor lowCategory BWarning
121No engine speed signalCategory CWarning
122Manifold air press sensorCategory BWarning
123Manifold air press sensorCategory BWarning
135Oil Pressure Sensor HighEngine oil pressure sensor is shorted highWarningVerify fault simulation not enabled (InPower); inspect sensor and engine harness connector pins; use oil pressure sensor simulator to check control response, replace sensor if it responds; check P7-13, 17, 21 for short (>200k ohms OK) and open (10 ohms or less OK)
141Oil Pressure Sensor LowEngine oil pressure sensor is shorted lowWarningVerify fault simulation not enabled; inspect sensor/harness connector pins; use simulator to check control response; check P7-13, 17, 21 short/open
143Pre-Low Oil PresEngine oil pressure has dropped below the warning trip pointWarningIf powering critical loads, wait until next shutdown period then follow code 415 procedure
144Coolant Temperature Sensor HighCoolant temperature sensor signal is shorted highWarningVerify fault simulation not enabled; inspect sensor/harness pins; use resistive sensor simulator, replace sensor if control responds; check P7-30 (IH20) and P7-34 (IH20 COM) for short to ground and pin-to-pin (>200k ohms OK); compare sensor resistance between pins
145Coolant Temperature Sensor LowCoolant temperature sensor signal is shorted lowWarningVerify fault simulation not enabled; inspect sensor/harness pins; use resistive sensor simulator; check P7-30 and P7-34 for short circuits and compare resistance
146Pre-High Coolant TempEngine operating near cooling system capacityWarningReview 151 correction list
151High Coolant TempCoolant temperature has risen above the shutdown trip pointShutdownCheck coolant level/leaks, airflow obstructions, fan belt, blower fan/circulation pumps; reset and restart
152Low coolant tempCategory DWarningWarning occurs when jacket water coolant temperature is 70 F (21 C) or lower. Check coolant heater power supply (blown fuse or disconnected heater cord); check jacket water coolant level and replenish; look for coolant leakage and repair. In applications where ambient is below 40 F (4 C) Low Coolant Temp may be indicated even though the heaters operate.
153Manifold air temp sensorCategory CWarning
154Manifold air temp sensorCategory CWarning
155Manifold air temp alarmCategory AShutdown
197Low Coolant LevelCoolant level below warning trip point (optional)WarningFollow code 235 procedure at next shutdown
200LOW OIL PRESSUREIndicates engine oil pressure has dropped to an unacceptable level.WarningIf generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow 201-SHUTDOWN procedure. Access the Oil Pressure menu prior to clearing the fault.
201LOW OIL PRESSUREIndicates engine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters. If oil system is OK but oil level is low, replenish. Reset control and restart. Oil pressure limits are listed in Table 4-3.
204OIL PRES SENDERIndicates that the control has sensed that the engine oil pressure sender is out of its working range.WarningCheck that the engine oil pressure sender is properly connected.
210LOW COOLANT TEMPSet is not operating. Warning occurs when engine coolant temperature is 70° F (21° C) or lower.WarningIndicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater power supply, low coolant level, and heater element current draw.
211HIGH COOLANT TEMPIndicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215° F (102° C) − standby or 207° F (97° C) − primary.WarningReduce load if possible by turning off non-critical loads. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow 212-SHUTDOWN procedure.
212HIGH COOLANT TEMPIndicates engine has overheated (coolant temperature above 215° F (102° C) − standby or 207° F (97° C) − primary).ShutdownAllow engine to cool down completely. Check for obstructions to cooling airflow; check fan belt; check coolant mixture; check blower fan and circulation pumps on remote radiator installations. Reset control and restart.
213COOLANT SENDERIndicates that the resistance of the coolant temperature sender is out of range.WarningCheck the resistance of the sender. Resistance should be 500 to 2k ohms.
214LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point.WarningAllow engine to cool down completely. Check coolant level in both radiator and coolant recovery bottle and replenish if low. Look for coolant leakage points and repair if necessary.
215LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point.ShutdownAllow engine to cool down completely. Check coolant level in both radiator and coolant recovery bottle and replenish if low. Reset control and restart after correcting problem. Shutdown will not occur if genset is in Idle mode (low coolant warning only).
220MAG PICKUPIndicates mag pickup speed indication is not being sensed or does not match generator set output frequency.ShutdownRestart and check RPM on the digital display.
221FAIL TO CRANKIndicates possible fault with control or starting system.ShutdownCheck fuse F3 on the Engine Interface board. Check for poor battery cable connections; clean battery cable terminals and tighten. Recharge or replace a discharged or defective battery.
222OVERCRANKIndicates possible fuel system problem.ShutdownCheck for empty fuel tank, fuel leaks, or plugged fuel lines. Check for dirty fuel filter and replace if necessary. Check for dirty or plugged air filter and replace if necessary. Reset the control and restart after correcting the problem.
223OVERSPEEDEngine has exceeded normal operating speed (115% ±1% of nominal).ShutdownCheck mechanical fuel linkage and actuator; check governor output module (A38) and digital board (A32).
224FAIL TO SYNCHRONIZEGenerator set has not synchronized to the system bus within the allowable time frame.WarningCheck governor system stability; adjust governing and synchronizer parameters; check fuel system.
226FAIL TO CLOSEParalleling breaker has been given a signal to close, but has not closed properly.ShutdownVerify breaker charging mechanism; check close signal; verify auxiliary contact signals.
228Low coolant pressureCategory AShutdown
230LOW DC VOLTAGEIndicates battery voltage is below 10 VDC.WarningRecharge or replace the battery; check the battery charger fuse. Clean and tighten battery cable connections. Check engine DC alternator; replace if normal charging voltage is not obtained. Check float level if applicable.
231HIGH DC VOLTAGEIndicates battery voltage exceeds 32 VDC.WarningCheck float level on battery charger if applicable (lower float level). Check engine DC alternator; replace if normal battery charging voltage is not obtained.
232WEAK BATTERYIndicates battery voltage drops below 60% of nominal for two seconds, during starting.WarningDischarged or defective battery. See Warning message 230, LOW DC VOLTAGE.
233Coolant pressure warningCategory AWarning
234OverspeedEngine speed signal indicates engine speed greater than the shutdown thresholdShutdownCold engine: clear fault and restart; large block load removal: clear and restart; verify fault simulation not enabled; reset threshold via InPower; monitor engine RPM; check electronic governor actuator for binding
235Low Coolant LevelCoolant level below shutdown trip point (optional)ShutdownCheck coolant level and leaks; reset and restart
236Position sensorCategory AShutdown
240LOW FUEL−DAYIndicates day tank fuel supply is running low.WarningCheck fuel supply and replenish as required.
241LOW FUELIndicates day tank fuel supply is running low.WarningCheck fuel supply and replenish as required.
250EEPROM ERRORPCC memory error; data corruption of critical operating parameters.ShutdownPerform initial start setup procedure; replace digital board (A32) if fault repeats.
251EEPROM ERRORPCC memory error; data corruption of noncritical operating parameters.WarningPerform adjustment and calibration procedures; replace digital board (A32) if fault repeats.
252EEPROM ERRORPCC memory error; data corruption of noncritical operating parameters.WarningVerify selected values; repeat save operation; replace digital board (A32) if fault repeats.
253Oil level alarmCategory DShutdown
254Fuel shutoff valveCategory AShutdown
259Fuel shutoff valveCategory CWarning
260CUSTOMER FAULT 1When a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements.WarningFault functions can be programmed to initiate a shutdown or a warning.
261GROUND FAULTWhen a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements.WarningFault functions can be programmed to initiate a shutdown or a warning.
262RUPTURE BASINWhen a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements.WarningFault functions can be programmed to initiate a shutdown or a warning.
263HIGH GEN TEMPWhen a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements.WarningFault functions can be programmed to initiate a shutdown or a warning.
265Fuel temperature sensorCategory CWarning
266Fuel temperatureCategory AShutdown
270PHASE ROTATIONThe phase relationship between the generator set and the system bus is not matched.ShutdownVerify genset phase rotation matches bus; verify control wiring to bus PT module.
272FIRST STARTPowerCommand control is not receiving a proper signal from the system master first start sensor.WarningVerify Master First Start Sensor and interconnection wiring.
301HIGH AC VOLTAGEOne or more phase voltages exceeded 130% of nominal, or exceeded 110% of nominal for 10 seconds.ShutdownCheck PCC, alternator, excitation circuit, and PT/CT module wiring.
303LOW AC VOLTAGEOne or more phase voltages dropped below 85% of nominal for 10 seconds.ShutdownCheck PMG/field wiring, rotating rectifier, load and connectors.
313UNDER FREQUENCYIndicates that engine speed has dropped below 90% of nominal for 10 seconds. Five seconds before shutdown, a Load Dump signal is initiated.ShutdownCheck fuel supply, intake air supply and load.
316Fuel supply pumpCategory BWarning
318Fuel supply pumpCategory BWarning
320OVERCURRENTIndicates that generator output current has exceeded 110% of rated for 60 seconds.WarningCheck load and load lead connections.
321OVERCURRENTIndicates that generator output current has exceeded 110% of rated, and that a PCC time/current calculation has initiated an overcurrent shutdown.ShutdownCheck load and load lead connections.
322SHORT CIRCUITIndicates that generator output current has exceeded 175% of rated.ShutdownCheck load and load lead connections.
326Oil level warningCategory DWarning
330OVERLOADIndicates that three-phase power output exceeds 105% of standby (or 115% of prime) rating. After five seconds, the Load Dump output is activated. After 60 seconds, the OVERLOAD warning is activated.WarningCheck load and load lead connections.
335REVERSE POWERIndicates improper CT or PT phasing. (Non-parallel units only.)ShutdownCheck CT / PT wiring. Refer to CT Installation in Section 5.

Showing the first 80 of 284 codes.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Aligning Generator with Engine (Angular Alignment) adjustment

⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death.

Tools: Dial indicator, Shims

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan with the sensing point on the capscrew head or flat surface of the drive disc at the bolt circle diameter.
  3. Bar the engine over in a clockwise rotation as viewed from engine flywheel; do not allow it to roll back on compression.
  4. Determine the total indicator reading (T.I.R.) as the sum of the maximum positive and negative dial indicator readings over one revolution.
  5. Measure the distance from the center of the generator shaft to the indicator measuring point.
  6. Measure the distance from the generator side of the flex discs to the center of the generator mounting bolt.
  7. Compare the distances; multiply this ratio times one half the T.I.R. to approximate the amount of shims to remove or add.
Angular Alignment Procedure adjustment

⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death. Make sure to disconnect the negative (-) battery cable(s) before beginning.

Tools: Dial indicator, Wooden shims

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan with sensing point on capscrew head or flat surface of drive disc at bolt circle diameter.
  3. Bar the engine over in a clockwise rotation as viewed from engine flywheel; do not allow it to roll back on compression.
  4. Record maximum positive and negative dial indicator readings as the engine completes one revolution.
  5. T.I.R. equals the sum of the maximum positive and negative readings.
  6. Maximum T.I.R. should not be more than .001 inch for each inch of radius.
  7. Remove equal shims from under both generator mounting feet to lower the generator.
Angular Alignment Procedure (Generator to Engine) adjustment

⚠ Accidental starting during this procedure presents the hazard of severe personal injury or death.

⚠ Do not bar engine over by prying on fan blade.

Tools: dial indicator

  1. Disconnect the negative (-) battery cable(s) before beginning.
  2. Fasten a dial indicator to the generator shaft or cooling fan with sensing point resting on the drive disc capscrew head/flat surface at the bolt circle diameter.
  3. Bar the engine over in a clockwise rotation as viewed from the engine flywheel; do not allow it to roll back on compression at the end of travel of each reading.
  4. Record the total indicator reading (T.I.R.) as the sum of the maximum positive and negative dial indicator readings over one engine revolution.
  5. Compare the measured T.I.R. to the maximum allowed (.001 in. per inch of radius from center of shaft to indicator axis); add or remove shims under the generator mounting feet to correct.
Axial Alignment Procedure adjustment

Tools: Dial indicator with holding device (magnetic base or clamp)

  1. Fasten dial indicator holding device to skid base, engine block, or generator shell with magnetic base or clamp.
  2. Position so the sensor point rests on the generator shaft hub.
  3. Bar the engine over clockwise (viewed from engine flywheel) through a couple of rotations.
  4. Record indicator readings in eight equally spaced points around the shaft diameter to provide a T.I.R.
  5. To correct an out-of-tolerance T.I.R., remove capscrews connecting drive discs and flywheel.
  6. Mark the drive discs and flywheel with respect to each other.
  7. Rotate engine or generator so drive disc holes are repositioned 180 degrees from original location.
  8. Reinstall drive disc capscrews and retorque; re-check shaft alignment.
  9. If T.I.R. unchanged, rotate discs to 30, 60, or 90 degrees from original location.
  10. If T.I.R. does not improve, inspect flywheel pilot and drive disc runouts.
Axial Alignment Procedure (Generator to Engine) adjustment

Tools: dial indicator

  1. Fasten a dial indicator holding device to the skid base, engine block, or generator shell with the sensor point resting on the generator shaft hub.
  2. Bar the engine over in a clockwise rotation through a couple of rotations, recording indicator readings at eight equally spaced points around the shaft diameter to obtain axial T.I.R.
  3. Reduce the measured T.I.R. runout by one half if excessive vibration remains after angular alignment.
Bus Voltage Calibration (C) adjustment

⚠ Contacting hazardous voltage components can cause electrocution, resulting in severe personal injury or death.

⚠ Improper calibration or adjustment of the PowerCommand control can cause equipment malfunction or damage.

Tools: Calibrated RMS multimeter (Fluke models 87 or 8060A)

  1. Display the Bus Voltage Calibration submenu.
  2. With all gensets OFF, attach a calibrated voltmeter to TB1-A (L1) and TB1-B (L2) of the bus PT module.
  3. Start another genset and allow it to reach normal operating speed and voltage; connect to the bus.
  4. Calibrate the voltage reading for Bus Volts L1 so display matches the calibrated meter.
  5. Shut the generator set OFF.
  6. Repeat steps 2 through 5 for Bus Volts L2 and L3.
  7. Exit menu to Save changes.
Generator Mount Pre-load Adjustment adjustment

⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death. Disconnect the negative (-) battery cable(s) before beginning.

Tools: Two 1 3/4" T x 2" W x 6" L steel spacers, Adequate lifting device

  1. Turn off and disconnect battery charger (if equipped).
  2. Disconnect the negative (-) battery cable(s) to prevent accidental starting.
  3. Unscrew bolt (Item 2) from skid but do not remove from either rear engine vibration isolator.
  4. Loosen the three screws that secure the engine mount brackets to the engine.
  5. Loosen but do not remove the hex nut (Item 1) from the M20 screw of the generator vibration isolators.
  6. Lift the generator until mounting feet brackets are high enough to insert a 1 3/4 inch steel spacer under both stator foot brackets.
  7. Insert spacers and lower the generator so full weight rests on the mounting foot brackets.
  8. Make sure no gap is present between skid and lower mount of rear engine vibration isolators.
  9. Tighten the three screws to secure the bracket to the engine to 190-200 ft-lbs (260-270 N-m).
  10. Lift the generator to remove the two 1 3/4 inch steel spacers.
  11. Start the threads of the rear engine vibration isolator bolts (Item 2) before lowering.
  12. Lower the generator and tighten the two rear engine vibration isolator bolts to 270-330 ft-lbs (365-447 N-m).
  13. Secure the generator foot brackets to the vibration isolators and tighten to 270-330 ft-lbs (365-447 N-m).
Genset Ammeter Display Calibration (B) adjustment

⚠ Contacting hazardous voltage components can cause electrocution, resulting in severe personal injury or death.

⚠ Improper calibration or adjustment of the PowerCommand control can cause equipment malfunction or damage.

Tools: Calibrated RMS multimeter (Fluke models 87 or 8060A)

  1. Display the Current Calibration submenu.
  2. With the genset OFF, attach a calibrated ammeter to L1.
  3. Start the genset and allow it to reach normal operating speed.
  4. Load the genset to maximum rated kVA at rated voltage.
  5. Calibrate the reading for L1 current so display agrees with calibrated ammeter.
  6. Repeat steps 2 through 5 for L2 and L3.
  7. Exit menu to Save changes.
Genset Voltage Display Calibration (A) adjustment

⚠ Contacting hazardous voltage components can cause electrocution, resulting in severe personal injury or death.

⚠ Improper calibration or adjustment of the PowerCommand control can cause equipment malfunction or damage.

Tools: Calibrated RMS multimeter (Fluke models 87 or 8060A)

  1. Display the Voltage Calibration submenu.
  2. With the genset OFF, attach a calibrated voltmeter to the AC output from L1 to L2 (L1 to Neutral for single phase).
  3. Start the genset and allow it to reach normal operating speed.
  4. Calibrate voltage reading for L1 so display agrees with the calibrated voltmeter.
  5. Shut the generator set OFF.
  6. Repeat steps 2 through 5 for L2 and L3.
  7. Exit menu to Save changes.
Governor Calibration Checks adjustment

Tools: Frequency meter or tachometer, Jumper wire

  1. Start the generator set.
  2. Adjust engine no-load speed to the desired allowable speed droop using the Run Speed potentiometer.
  3. With no load, turn GAIN clockwise slowly until engine speed oscillates.
  4. Reduce GAIN slowly counterclockwise until engine speed is stable.
  5. Upset the governor by momentarily shorting terminals 7 and 10 on the governor control.
  6. Apply and remove loads to check generator set response.
HC4-7 Axial Alignment Procedure adjustment

Tools: Dial indicator with magnetic base or clamp

  1. Check only when an objectionable vibration is present.
  2. Fasten dial indicator holding device to skid base, engine block, or generator shell with magnetic base or clamp.
  3. Position sensor point on the generator shaft hub.
  4. Bar the engine over in a clockwise rotation as viewed from engine flywheel through a couple of rotations.
  5. Record indicator readings in eight equally spaced points around the shaft diameter.
  6. Remove the capscrews connecting drive discs and flywheel and mark discs and flywheel.
  7. Rotate engine or generator so drive disc holes are repositioned 180 degrees from original location.
  8. Put capscrews back in and retorque. Recheck shaft alignment.
  9. If runout unchanged, rotate discs to 30, 60 or 90 degrees from original location.
  10. If T.I.R. does not improve, inspect flywheel pilot and drive disc runouts.
P7 Axial Alignment Procedure adjustment
  1. Check only when an objectionable vibration is present.
  2. Remove the capscrews connecting drive discs and flywheel.
  3. Mark the drive discs and flywheel with respect to each other.
  4. Rotate engine or generator so drive discs holes are repositioned two bolt holes from original location.
  5. Put capscrews back in and retorque. Recheck/record vibration levels.
  6. Repeat this test until drive disc holes are repositioned 180 degrees from original location.
  7. Review vibration data and position drive disc in lowest recorded level location.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12 lead generator setsLoad wires are routed through the CTsReconnectable gensets (12 leads) have dual secondary CTs (3 pins); CT wire 2/3 to pin 2 (high voltage) or pin 3 (low voltage).
6 lead generator setsGenerator output leads are routed through the CTsNon-reconnectable gensets (6 leads) have single secondary CTs (2 pins).
Cummins PowerCommand generic AC Reconnect Wiring Diagram 625-2755 (Rev. D) and 625-3100 (Rev. F)Applies to models DFAA, DFAB, DFAC, DFBF, DFCB, DFCC, DFEB, DFEC, DFFB, DFGA, DFGB, DFJA, DFJB, DFJC, DFJD, DFLB, DFLC, DFLD, DFMB (625-2755) and models DFAA-DFMB plus DFCE, DFED, DQAA, DQAB, DQBA, DQBB (625-3100).
ACT21 – U load leadsA phaseCT dot must face the generator; CT terminal 1 connects to metering circuit; terminal 2/3 connects to ground.
A (U)Bus PT module TB1 Abus A phaseBus PT module A39.
A (U)CT21U load leads (A phase)CT dot must face the generator; CT terminal 1 connects to metering circuit, terminal 2/3 to ground.
BCT22 – V load leadsB phaseCT dot must face the generator; CT terminal 1 connects to metering circuit; terminal 2/3 connects to ground.
B (V)Bus PT module TB1 Bbus B phaseBus PT module A39.
B (V)CT22V load leads (B phase)CT dot must face the generator; terminal 1 to metering circuit, terminal 2/3 to ground.
CCT23 – W load leadsC phaseCT dot must face the generator; CT terminal 1 connects to metering circuit; terminal 2/3 connects to ground.
C (W)Bus PT module TB1 Cbus C phaseBus PT module A39.
C (W)CT23W load leads (C phase)CT dot must face the generator; terminal 1 to metering circuit, terminal 2/3 to ground.
NBus PT module TB1 Nbus neutralBus PT module A39.
110/190312Full load current at Standby rating: 1901 A
110/220312Full load current at Standby rating: 1642 A
115/230312Full load current at Standby rating: 1571 A
120/208312Full load current at Standby rating: 1737 A
139/240312Full load current at Standby rating: 1505 A
220/380312Full load current at Standby rating: 951 A
230/400312Full load current at Standby rating: 903 A
240/416312Full load current at Standby rating: 868 A
255/440312Full load current at Standby rating: 821 A
277/4803Wye, 4 Wire12Full load current at Standby rating: 753 A
277/4803Wye, 4 wire12Alternator 60 Hz, 12 lead, limited range, 125 °C; single phase power may be taken at up to 40% of nameplate kW at unity power factor
347/600312Full load current at Standby rating: 602 A
high voltage genset12-lead CT secondary wire marked 2/3 to pin 22/3For high voltage gensets.
low voltage genset12-lead CT secondary wire marked 2/3 to pin 32/3For low voltage gensets.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Cummins/Onan N14 family

110
Part #DescriptionCategory
3163196torque wrench adapterAdapter
256837Air Compressor Air Cleaner Element - Two-Cylinder, Sponge ElementAir filter
3822524Use on v-belts ( 3/8 to 7/8) and v-ribbed belts with 5 ribs or less.Belt
0300-4623-09DFCB (600V)Current transformer
0300-4623-10DFCC (600V)Current transformer
0300-4623-24DFCB BR (0-480V)Current transformer
0300-4623-27DFCC BR (0-480V)Current transformer
1920090ECMECM / ECU
19801556ECMECM / ECU
49200083ECMECM / ECU
19801564CENTRY™ STC Actuator Lead WireElectronic fuel control valve
19200074BuzzerEngine harness adaptor cable
19800109Engine Speed SensorEngine speed sensor
19801560Fuel BlockFuel block
50121-43698Fuel Shutoff ValveFuel filter
19801565Fuel Pressure Sensing LineFuel pressure sensing line
1920096Fuel Pump Gear PumpFuel pump
08600043sea water pump gasketGasket
08600042sea water pump housingHousing
08600119sea water pump impellerImpeller
3822697Injector PullerInjector
3823348STC Injector Tappet Retaining Tool (IBC method)Injector
3823579CELECT™ Injector PullerInjector
3824653STC Injector PullerInjector
M-3070113Injector SleeveInjector
M-3072485Injector Plunger LinkInjector
M-3078226Injector Plunger LinkInjector
19801567Main Engine HarnessMain engine harness
3318853Combination Full-Flow/Bypass Lubricating Oil FilterOil filter
19100001Idle Shutdown FeatureService part / kit
19100064Automotive Governor with DroopService part / kit
19160001Automotive GovernorService part / kit
19200073WARNING and STOP lights in the cab panelService part / kit
19200075Maintenance monitor data (Cumulative Data, Trip Data, Idle Data, PTO Data)Service part / kit
19200084Fan Clutch 2 EnableService part / kit
1920086Fuel Shutoff ValveService part / kit
1920089Cooling PlateService part / kit
1920091Engine Wiring Harness (actuator amp connector)Service part / kit
1920092OEM Wiring HarnessService part / kit
1920093Engine Mounted Service Tool DatalinkService part / kit
1920094Fuel InService part / kit
1920095Fuel OutService part / kit
19400220Engine Brake Solenoid ValveService part / kit
19601595ADVANTAGE™Service part / kit
19801598ADVANTAGE™ POINTService part / kit
19801602Transient Black Smoke ControlService part / kit
19801603CENTRY™ PlusService part / kit
19801610N14 Section 1 - Operating InstructionsService part / kit
3376592Inch Pound Torque WrenchService part / kit
3823097High-temperature Anti-Seize CompoundService part / kit
3823461Chip Removal ToolService part / kit
49100029Fan Clutch 2 EnableService part / kit
49200053PTO SetService part / kit
49601601Torque SignalService part / kit
49801597Power OutputService part / kit
49801599Low Speed High SpeedService part / kit
49801603AFC CONTROLLED FUELService part / kit
C2800Fleetguard® refractometerService part / kit
M-3066736Valve Spring HousingService part / kit
M-3066738Valve SpringService part / kit
M-3067426Valve Spring RetainerService part / kit
M-3070184Cup RetainerService part / kit
M-3071967Filter ScreenService part / kit
M-3072486Link RetainerService part / kit
M-3072819– Spring Housing SpacerService part / kit
M-3072821– Spring GuideService part / kit
M-3072822– Socket Set ScrewService part / kit
M-3072823Spring Housing Spacer AssemblyService part / kit
M-3073244Cup RetainerService part / kit
M-3075613Socket Head Cap ScrewService part / kit
M-3076068Ball CheckService part / kit
M-3076071Spray Tip AssemblyService part / kit
M-3076256Wiring HarnessService part / kit
M-3080766Coupling RetainerService part / kit
M-3081342Plunger CouplingService part / kit
M-3081371Upper Plunger Spring – FemaleService part / kit
M-3081388Upper Plunger Spring – MaleService part / kit
M-3083863Plunger CouplingService part / kit
M-3087552Upper Plunger – MaleService part / kit
M-3087791Spray Tip AssemblyService part / kit
M-3088175Spray Tip AssemblyService part / kit
M-3409978Spray Tip AssemblyService part / kit
M-3411340Plunger Coupling SpringService part / kit
M-3411388Spray Tip AssemblyService part / kit
M-3411690Spray Tip AssemblyService part / kit
M-3411694Spray Tip AssemblyService part / kit
M-3411711Plunger and Barrel – MaleService part / kit
M-3411775Spring RetainerService part / kit
M-3609852Spray Tip AssemblyService part / kit
M-3609855Spray Tip AssemblyService part / kit
M-3609861Spray Tip AssemblyService part / kit
M-3800419All manufacturer’s names, symbols and descriptions are used for reference only and itService part / kit
19801568Rail Pressure SensorRail pressure sensor
08500039sea water pump screwScrew
M-3034408Control Valve O-RingSeal
M-3068959Barrel O-RingSeal
M-3070136O-Ring Seal TopSeal
M-3070137O-Ring Seal MiddleSeal
M-3070138O-Ring Seal BottomSeal
M-3075658Solenoid O-RingSeal
M-3080421Sealing WasherSeal
1920087Oil Pressure SensorSensor
1920088Intake Manifold Pressure SensorSensor
1920097Oil Temperature SensorSensor
1920098Engine Position Speed Sensor (behind lubricating oil pump)Sensor
1920100Coolant Level Sensor (in radiator) - OptionalSensor
1920101Intake Manifold Temperature SensorSensor
1920102Ambient Air Pressure Sensor (when required)Sensor
1920099Coolant Temperature Sensor (in thermostat housing)Thermostat
50121-43700ThermostatThermostat

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

Which generators use the Cummins/Onan N14-G2 engine?

The Cummins/Onan N14-G2 powers 3 generator set(s), including Cummins/Onan DFE, Cummins/Onan DQBA, Cummins/Onan DQBB.

What is a common problem with the Cummins/Onan N14-G2 engine?

A commonly reported issue on generators using the Cummins/Onan N14-G2 is: EEPROM ERROR. Cause: Indicates PCC memory error. Data corruption of critical operating parameters.. Fix: Contact an authorized service center..