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Cummins/Onan EH65D Engine

The Cummins/Onan EH65D is a 0.65 L 2-cylinder air-cooled engine. It powers generator sets from Cummins/Onan, including the PX12000 and RGV12 CSA_US_GU2001. It holds 1.55 L (0.4 gal) of oil.

Also known as: Cummins EH65D

0.653 L
Displacement
2
Cylinders
1.55 L
Oil capacity

Engine specifications

Oil capacity1.55 L
Displacement0.653 L
Cylinders2
AspirationAir-cooled

Generator sets powered by this engine

2
Cummins/Onan PX12000Cummins/Onan RGV12 CSA_US_GU2001

How to read your Cummins/Onan engine serial & model number →

Common problems

12
  • During operation Rotation decreased
    Cause: Deteriorated fuel
  • Unstable rotation
    Cause: Deteriorated fuel
  • Starter runs, but Engine won't start.
    Cause: Deteriorated fuel
  • Breaker turned off
    Cause: Overload by connected appliance
  • Starter won't run
    Cause: Low battery
  • Low power
    Cause: Deteriorated fuel
  • Low Engine Power/AC Output
    Cause: Overload by connected appliance
  • No AC output
    Cause: Exciting coil insulation NG (PX12000)
    Fix: Replace exciting coil with new one
  • Carbon brushes are excessively worn
    Cause: Overload by connected appliance
  • AC voltage is nominal at no-load, but load cannot be applied
    Cause: Engine speed is low
    Fix: Adjust to the rated rpm
  • AC Voltage is too high or too low
    Cause: Engine speed too high or too low (nominal engine speed at no load; 3,700 to 3,750 rpm)
    Fix: Adjust to the rated rpm
  • Engine does not run — Electric starter does not operate
    Cause: The key switch (or remote switch) is turned to "START" within 2 seconds the engine has been stopped
    Fix: Wait for more than 2 seconds and then turn the key switch to "START" position

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan EH65D.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter—50 hr
Fuel filter—
Oil filter—20 hr
BatteryLead-acid battery : A capacity of 12V-32A・h or larger. For the generators used in low temperature (below -5℃), 12V-40A・h or larger battery is recommended.—500 hr
Belt—
Coolant—
OilAPI service class SE or higher grade (SG, SH or SJ is recommended)1.55 liters—20 hr
Spark plug—200 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

9
ItemActionHoursMonthsNotes
Engine oilCheck8 hrDaily; refill daily to upper level
Generator (clean) and bolts and nutsClean8 hrDaily; also check bolts and nuts
Engine oilChange20 hrFirst service — Initial change after first 20 hours; thereafter every 100 hours per schedule Note 1 (HOW-TO Maintenance section states every 50 hours)
Engine oil filterReplace20 hrFirst service — Initial replacement after 20 hours; thereafter every 200 hours
Air cleanerClean50 hrClean or replace urethane foam and paper element every 50 hours (more often in dusty environments)
Spark arresterClean100 hrClean spark arrester every 100 hours
Air cleaner elementReplace200 hr12 moReplace element set every 200 hours or once a year
Carbon brushesReplace500 hrCheck and replace carbon brushes; check every 500 hours or if generator performance is irregular
Fuel linesReplace1000 hr12 moYearly (also every 1,000 hours per HOW-TO Maintenance)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

46
TypeItemValueUnitCondition
ClearanceBrush usable length5 to 15mmusable; replace if shorter than 5 mm
ClearanceCarbon brush wear limit5 mm (0.2 in.)mmreplace brush if 5 mm (0.2 in.) long or less
GapSpark plug electrode gap0.03 in. (0.7-0.8 mm)
PressureOil pressure switch actuation1.0kg/cm2engine oil pressure drops to
PressureRelief valve opening3.0kg/cm2begins to open when pressure increases above
ResistanceA.V.R. inter-lead resistance Black to Brown/Yellow300kΩanalogue circuit tester; black - on Black, red + on Brown/Yellow
ResistanceA.V.R. inter-lead resistance Black to White200kΩanalogue circuit tester; black - on Black, red + on White
ResistanceA.V.R. inter-lead resistance Brown/Yellow to Black250kΩanalogue circuit tester; black - on Brown/Yellow, red + on Black
ResistanceA.V.R. inter-lead resistance Brown/Yellow to White100kΩanalogue circuit tester; black - on Brown/Yellow, red + on White
ResistanceA.V.R. inter-lead resistance Light green to Black350kΩanalogue circuit tester; black - on Light green, red + on Black
ResistanceA.V.R. inter-lead resistance Light green to Brown/Yellow14kΩanalogue circuit tester; black - on Light green, red + on Brown/Yellow
ResistanceA.V.R. inter-lead resistance Light green to White125kΩanalogue circuit tester; black - on Light green, red + on White
ResistanceA.V.R. inter-lead resistance Light green to Yellow16kΩanalogue circuit tester; black - on Light green, red + on Yellow
ResistanceA.V.R. inter-lead resistance White to Black60kΩanalogue circuit tester; black - on White, red + on Black
ResistanceA.V.R. inter-lead resistance White to Brown/Yellow100kΩanalogue circuit tester; black - on White, red + on Brown/Yellow
ResistanceBrush holder resistance across brushes and terminals5 to 7.5Ωafter installing brush holders
ResistanceECU resistance between terminals 1 and 22.00Ω
ResistanceECU resistance between terminals 1 and 32.00Ω
ResistanceECU resistance between terminals 2 and 30.009Ω
ResistanceExciting coil resistance2.35Ωbetween two yellow wires
ResistanceInsulation resistance1MΩnormal if 1MΩ or more
ResistanceRotor slip ring resistance4.11Ωbetween slip rings
ResistanceRotor slip ring resistance69.6Ωbetween slip rings
ResistanceStator coil Black-Blue0.11ΩRGV13100 60/120/240
ResistanceStator coil Black-Red0.23ΩRGV13100T 60/120/208
ResistanceStator coil Black-White0.23ΩRGV13100T 60/120/208
ResistanceStator coil Red-White0.11ΩRGV13100 60/120/240
ResistanceStator coil Red-White0.23ΩRGV13100T 60/120/208
ResistanceStator coil White-Light green0.37ΩRGV13100 60/120/240
SpeedEngine overspeed shutdown4,500r/minfor 7 seconds
SpeedEngine speed for exciting coil AC voltage check3600-3800rpmno load
SpeedNominal engine speed at no load3,700 to 3,750rpmno load
SpeedStarter motor cutoff speed1,050r/minwhen engine starts and reaches
TorqueFront cover/cover bolt tightening torque11.8-13.7N m
TorqueFront cover/cover bolt tightening torque120-140kg cm
TorqueFront cover/cover bolt tightening torque8.7-10.1ft lbs
TorqueRotor through bolt tightening torque16.6-19.5ft lbs
TorqueRotor through bolt tightening torque22.5-24.5N m
TorqueRotor through bolt tightening torque230-250kg cm
TorqueSpark plug tightening torque25 to 30 Nm (19 to 22 lbs/ft)
TorqueWheel mounting bolt tightening torque20 to 25 Nm (19 to 22 lbs/ft)
Valve clearanceValve clearance (intake & exhaust)0.0039±0.0008 in. (0.1±0.02 mm)engine cold
VoltageAC output voltage range at rated amperage112V-128VVPX12000 120V rated
VoltageAC output voltage range at rated amperage218V-249VVRGV13100T 208V rated
VoltageAC output voltage range at rated amperage224V-256VVPX12000 240V rated
VoltageExciting coil AC voltage35 to 45Vat no load, 3600-3800 rpm

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilSAE 10W-30 or 10W-40 (multigrade); single grade 5W, 10W, 20W, #20, #30, #40 per ambient temperature4-stroke automotive detergent oil, API service class SE or higher (SG, SH or SJ recommended)1.55 litersOil capacity 1.55 liters (upper level) = 1.6 quarts
FuelUnleaded automobile gasoline (RON87 or higher)44.0 litersFuel tank capacity.
FuelUnleaded automotive gasoline, minimum octane rating RON87 or higher44.0 litersFuel tank capacity 44 liters; engine is certified to operate on automotive unleaded gasoline

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
GFCI Receptacle Test diagnostic

⚠ If the RESET button pops out during operation, stop the generator immediately and call a qualified electrician.

  1. Push the blue TEST button; the red RESET button will pop out exposing TRIP.
  2. Power is off at the protected outlets, indicating the GFCI is functioning properly.
  3. If TRIP does not appear, do not use the generator; call a qualified electrician.
  4. Push RESET to restore power.
3-Phase Application Power Cable Connection installation

⚠ Do not touch output terminals while the generator is running.

  1. Shut down the generator before connecting or changing power cables.
  2. For three-phase 208V, insert the plug into receptacles X, Y, and Z.
  3. For single-phase 120V, insert the plug into W and X, W and Y, or W and Z.
  4. Maximum one-third of generator output can be utilized from each phase.
Battery Installation installation

⚠ Disconnect battery cables when charging battery.

⚠ Turn the starter switch to the STOP position when mounting or dismounting battery.

⚠ Connect positive (+) terminal first when mounting, disconnect negative (-) terminal first when dismounting.

  1. Attach terminals to a lead-acid battery already charged and mount it with its terminals facing inward.
  2. Insert each long bolt through the specified hole, its tip pointing outward.
  3. Put the supporting arm on the long bolts and tighten with the butterfly nuts.
  4. Arrange the wiring so that it won't be damaged by engine vibration.
  5. With the starter key in the OFF position, connect the red cable to the positive (+) terminal, then the other cable to the negative (-) terminal.
Connecting to Domestic Circuit installation

⚠ All connections must be made by a licensed electrician.

⚠ Failure in connection may result in death, personal injury, damage, or fire.

  1. Take generator output power from the 240V-4P receptacle.
  2. Install a transfer switch between the meter and the fuse or AC breaker box.
  3. Ground the generator ground terminal if the house neutral wire is grounded.
  4. Turn the house AC breaker off before starting the generator.
  5. Start the generator and warm it up.
  6. Turn the house AC breaker on.
Connecting to Domestic Circuit (House Wiring) installation

⚠ All connections must be made by a licensed electrician.

⚠ Failure in connection may result in death, personal injury, damage to generator, damage to appliances, damage to building's wiring or fire.

⚠ Do not connect the generator to a commercial power line.

  1. When connecting the generator to house wiring, take generator output power from the 240V-4P receptacle.
  2. Install a transfer switch of the correct capacity between the meter and the fuse or AC breaker box.
  3. If the neutral wire of house wiring is grounded, be sure to ground the ground terminal of the generator.
  4. Turn the house AC breaker off before starting the generator.
  5. Start the generator and warm it up, then turn the house AC breaker on.
How-To Install the Wheel installation

Tools: Hoist or square bar (4 in by 4 in, length 27.6 in), Plier, Spanner or socket wrench (12mm), 2 units

  1. Raise the generator by about 4 inches with a hoist or with a square bar put under the bottom panel.
  2. Attach wheel mounting parts, stopper and wheel to the wheel shaft using the clamp; check the wheel rotates smoothly (use grease if needed).
  3. Bend the tip of the part according to the shape of the wheel shaft as possible.
  4. Attach the assembled shaft to the foundation plate of the engine.
  5. Attach the other shaft to the foundation plate of the generating unit.
Checking Carbon Brush maintenance
  1. Remove the brush cover.
  2. Disconnect the wire connector and remove the brush.
  3. Replace the brush with a new one if it is 5 mm (0.2 in.) long or less.
  4. Note the brush direction and relative position with the slip ring and install the new brush correctly.
Cleaning Fuel Strainer maintenance

⚠ Gasoline is flammable; do not smoke or use open flame.

  1. Remove the strainer cup and throw away water and dirt.
  2. Clean the screen and strainer cup with gasoline.
  3. Tightly fasten the cup to main body, making sure to avoid fuel leak.
Cleaning and Adjusting Spark Plug maintenance

Tools: supplied plug wrench and handle

  1. Unplug the high-voltage cables.
  2. Using the supplied plug wrench and handle, turn the plug counterclockwise until it comes off.
  3. Clean the area around the mounting hole and clean the electrodes if dirty.
  4. Adjust the clearance to 0.03 in. (0.7-0.8 mm); replace the plug if the projection is worn flat.
  5. Attach and tighten the plug to 25 to 30 Nm (19 to 22 lbs/ft).
  6. Check the plug cap contact area for corrosion and connect the high-voltage cables.
Engine Oil Change maintenance

⚠ Check for a suitable way to dispose of old oil; do not pour into sewage drains, garden soil or open streams.

  1. Stop the engine and place generator on a stable and level surface.
  2. Loosen the drain plug and drain the oil.
  3. Re-install the drain plug before refilling oil.
  4. Refill with recommended oil to the upper level.
Engine Oil Filter Replacement maintenance

⚠ Pay attention to spilled hot engine oil when replacing the engine oil filter.

Tools: wrench

  1. Drain the engine oil.
  2. Apply oil to the new oil filter O-ring.
  3. Attach the oil filter in position and tighten 2/3 turns by hand or with wrench after the O-ring touches the sealing surface.
  4. Run the engine for a minute, stop the engine and check for oil leakage around the oil filter.
  5. Recheck the oil level.
Preparation for Storage maintenance

⚠ NEVER USE WATER TO CLEAN GENERATOR.

  1. Drain fuel from fuel tank and strainer cup carefully by disconnecting the fuel line.
  2. Run the engine at no-load until it stops to remove fuel in the carburetor.
  3. Disconnect the terminal of the battery.
  4. Change engine oil.
  5. Check for loose bolts and screws, tighten them if necessary.
  6. Clean generator thoroughly with oiled cloth; never use water to clean generator.
  7. Store generator in a well ventilated, low humidity area.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
120V1Insert plug into W and X, W and Y, or W and ZW, X, Y, ZRGV13100T single-phase application; maximum one-third of generator output per phase; generator rated output 3324VA (120V x 27.7A)
208V3Insert plug into receptacles X, Y, and ZX, Y, ZRGV13100T three-phase application; generator rated output 10000VA
240VSingle-phase4P receptacle (X)(Y)(G)(W) for connection to house wiring via transfer switchX, Y, W, GGenerator is neutral grounded type; use transfer switch between meter and fuse or AC breaker box

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the oil capacity of the Cummins/Onan EH65D?

The Cummins/Onan EH65D engine has an oil capacity of 1.55 liters.

What is the displacement of the Cummins/Onan EH65D?

The Cummins/Onan EH65D has a displacement of 0.653 liters with 2 cylinders.

Which generators use the Cummins/Onan EH65D engine?

The Cummins/Onan EH65D powers 2 generator set(s), including Cummins/Onan PX12000, Cummins/Onan RGV12 CSA_US_GU2001.

How often should you change the oil in the Cummins/Onan EH65D?

The Cummins/Onan EH65D oil change interval is every 20 hours.

What is a common problem with the Cummins/Onan EH65D engine?

A commonly reported issue on generators using the Cummins/Onan EH65D is: During operation Rotation decreased. Cause: Deteriorated fuel.