Home›Engines›Caterpillar 3516B

Caterpillar 3516B Engine

The Caterpillar 3516B is a 69 L 6-cylinder ta engine rated at 1800 rpm, producing up to 1450 kW. It powers generator sets from Caterpillar, including the 3416B and 3516. It holds 727 L (192.1 gal) of oil and 233.4 L (61.7 gal) of coolant.

Also known as: Caterpillar 3516B

Part of the Caterpillar 3516B engine family — 5 variants share parts & fitment.

69.0 L
Displacement
6
Cylinders
1800 rpm
Rated speed
1450 kW
Gross power

Engine specifications

Oil capacity727.0 L
Coolant capacity233.4 L
Displacement69.0 L
Cylinders6
AspirationTA
Rated speed1800 rpm
Gross power1450 kW

Service intervals

40
ItemActionHoursMonthsNotes
SystemTest1 hrToCI quarterly: exercise system under full load for 1 hour
Battery Electrolyte LevelCheck250 hrEvery 250 Service Hours
BeltsInspect250 hrInspect/Adjust/Replace; Every 250 Service Hours
Cooling System Coolant Sample (Level 1)Other250 hrObtain; Every 250 Service Hours
Cooling System Supplemental Coolant Additive (SCA)Test250 hrTest/Add; Every 250 Service Hours
Engine Oil SampleOther250 hrObtain; Every 250 Service Hours
Engine Oil SampleTest250 hrEvery 250 Service Hours - Obtain
Engine Valve LashAdjust4000 hrFirst service — Inspect/Adjust; Initial 250 Service Hours
Fan Drive BearingLubricate250 hrEvery 250 Service Hours
Fuel InjectorAdjust4000 hrFirst service — Inspect/Adjust; Initial 250 Service Hours
Hoses and ClampsInspect250 hrInspect/Replace; Every 250 Service Hours
RadiatorClean250 hrEvery 250 Service Hours
Speed SensorClean250 hrFirst service — Initial 250 Service Hours (Prime Power) - Clean/Inspect
Air ShutoffTest500 hrEvery 500 Service Hours (Prime Power)
Cooling System Coolant Sample (Level 1)Test500 hrEvery 500 Service Hours (Prime Power)
Cooling System Coolant Sample (Level 2)Test500 hrFirst service — Initial 500 Hours for new, refilled and converted systems
Engine Oil and FilterChange500 hrEvery 500 Service Hours - standard sump; deep sump every 1000 hours
Magnetic PickupsClean500 hrFirst service — Clean/Inspect; Initial 500 Service Hours or at first oil change
Cooling System Coolant Sample (Level 2)Other1000 hrObtain; Every 1000 Service Hours
EngineClean1000 hrEvery 1000 Service Hours
Engine Crankcase BreatherClean1000 hrEvery 1000 Service Hours
Engine Protective DevicesCheck1000 hrEvery 1000 Service Hours
Engine Protective DevicesTest1000 hrCheck; Every 1000 Service Hours
Fuel System Primary FilterReplace1000 hrEvery 1000 Service Hours - Clean/Inspect/Replace
Fuel System Secondary FilterReplace1000 hrEvery 1000 Service Hours
Generator Winding InsulationTest1000 hrEvery 1000 Service Hours
Rotating RectifierInspect1000 hr12 moEvery 1000 Service Hours or 1 Year - Inspect/Test
Crankshaft Vibration DamperInspect2000 hrEvery 2000 Service Hours
Engine MountsCheck2000 hrEvery 2000 Service Hours
GeneratorOther2000 hr6 moEvery 2000 Service Hours or 6 Months - Dry
Generator Set VibrationTest2000 hrEvery 2000 Service Hours - Test/Record
Stator LeadCheck2000 hr6 moEvery 2000 Service Hours or 6 Months
TurbochargerInspect2000 hrEvery 2000 Service Hours
Cooling System Coolant (DEAC)Change3000 hr36 moEvery 3000 Service Hours or 3 Years
Cooling System Coolant Extender (ELC)Other3000 hr36 moEvery 3000 Service Hours or 3 Years - Add
Air Shutoff DamperCheck6000 hrEvery 6000 Service Hours - Remove/Check
AlternatorInspect6000 hr72 moEvery 6000 Service Hours or 6 Years
Cooling System Coolant (ELC)Change6000 hr72 moEvery 6000 Service Hours or 6 Years
Cooling System Water Temperature RegulatorReplace6000 hr72 moEvery 6000 Service Hours or 6 Years
Prelube PumpInspect6000 hr72 moEvery 6000 Service Hours or 6 Years

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceAir shutoff damper plunger distance A (minimum)18.3mm0.72 inch; replace plunger if less
ClearanceCoolant level below bottom of filler pipe13mmno sight gauge
ClearanceCrankshaft end play.178 to .635mm (0.0070 to 0.0250 inch)measured with dial indicator
ClearanceCrankshaft end play after assembly0.178 to 0.635mm (0.0070 to 0.0250 inch)after assembly
ClearanceEnd play at heat sink after assembly0.076 to 0.635mm (0.0030 to 0.0250 inch)after assembly
ClearanceGap at 3, 6, 9, 12 o'clock positions0.03 to 0.13mm (0.001 to 0.005 inch)between
ClearanceGap between generator and flywheel housing at locations (E), (F), (G), (H)>0.03 and <0.13mm (0.001 inch to 0.005 inch)more than 0.03 mm and less than 0.13 mm
ClearanceGenerator forward offset from midpoint of end play+ 0.50mm (+ 0.0200 inch)while generator supported by crane
ClearanceRotor end play3.81 to 7.62mm (.150 to .300 inch)approximately
ClearanceShim thickness divisor for number of shims0.8mm (0.03 inch)divide Letter L by this value
ClearanceSupport deflection during bolt tightening0.13mm (0.005 inch)maximum allowed movement
GapAir shutoff damper plunger distance A (replace if less)18.3mm
GapSpeed sensor air gap adjustment (back off after contact)270degrees (three-fourths turn)counterclockwise
OtherAir cleaner element cleaning limitsix timesreplace at least once per year regardless
OtherAltitude capability without derate1525m
OtherAltitude capability without derate800m
OtherCoolant Sample (Level 1) interval for Cat DEAC250hours
OtherCooling system cleaner amount (heavy deposits)0.5L per 3.8 to 7.6 L capacity1 pint per 1 to 2 US gal
OtherCooling system cleaner amount (normal deposits)0.5L per 15 L capacity1 pint per 4 US gal
OtherCooling system cleaning duration (heavy deposits)90minutesminimum, coolant at least 82 C (180 F)
OtherCooling system cleaning duration (normal deposits)30minutesminimum, coolant at least 82 C (180 F)
OtherCooling system fill rate maximum19L/min
OtherDamper fluid viscosity degradation limit20percentmajority of applications
OtherDamper fluid viscosity degradation limit (Hasse & Wrede)20percentmajority of applications
OtherDamper operating hours before rebuild/replace (damper without sampling port)20000hours
OtherDamper without sampling port - rebuild/replace interval20000hoursor at major overhaul
OtherExercise under full load1hourToCI quarterly
OtherFast Acting Cooling System Cleaner amount0.5 L per 15 LLcooling system capacity, normal deposits
OtherFast Acting Cooling System Cleaner amount0.5 L per 3.8 to 7.6 LLcooling system capacity, heavy deposits
OtherFull load test duration4hoursOnce per year
OtherGross Input Torque (TH55-E70)12 667N•m (9350 lb-ft)
OtherGross Input Torque (TH55-E90)12 677N•m (9350 lb-ft)
OtherHydrosolv cleaner concentration2 to 5percenttemperatures up to 93 C (200 F)
OtherLoad bank data recording interval15minutesDuring load bank test
OtherLoad bank test load level80% of generator nameplate capacity4-hour resistive load bank test
OtherLoad bank test profile2 hours at 50%, 1 hour at 75%, 1 hour at 100%Annual four (4) hour load bank test
OtherMaximum air pressure at nozzle for cleaning purposes205kPa30 psi
OtherNew drive belt tension recheck after operation30minutesrated rpm
OtherRating condition (diesel 7 L and higher)99 kPa (29.31 in Hg) dry barometer, 25°C (77°F)SAE J1995 inlet air standard
OtherRating condition (diesel up to 6.6 L)100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F)ISO/TR14396 inlet air standard
OtherRating condition (gas)100 kPa (29.61 in Hg) and 25°C (77°F)SAE J1349 standard
OtherStall Torque Ratio (TH55-E70)2.23
OtherStall Torque Ratio (TH55-E90)2.23
OtherStarting motor cool-down between cranking periods2minutes
OtherSupplemental coolant additive concentration maximum (conventional coolant)6percent
OtherSupplemental coolant additive concentration maximum (water and SCA)8percent
OtherThread lock cure time minimum before air shutoff use1hour
PressureAir cleaner service indicator restriction (clean/replace)6kPa25 inches of H2O
PressureEngine air cleaner differential pressure (nominal)3kPanormal engine operation
PressureEngine air cleaner maximum differential pressure (replace element)6.2kPa
PressureEngine oil filter differential pressure (nominal)60kPanormal engine operation
PressureEngine oil filter differential pressure (normal)60kPanormal engine operation
PressureEngine oil filter differential pressure (replace elements)103kPaoil filter elements to be replaced
PressureEngine oil pressure during cranking70kPacranking with fuel off
PressureFuel filter differential pressure (nominal)60kPanormal engine operation
PressureFuel filter differential pressure (normal)60kPanormal engine operation
PressureFuel filter differential pressure (replace secondary elements)103kPafuel filter elements to be replaced
PressureLow Engine Oil Pressure Shutdown Event Threshold (factory default)34kPa (5 psi)default
PressureLow Engine Oil Pressure Warning Event Threshold (factory default)160kPa (23 psi)default
PressureMaximum air pressure at nozzle for cleaning205kPa

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantCat DEACDiesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat DEAC (Diesel Engine Antifreeze/Coolant)Conventional coolant; SCA required; see SEBU6251
CoolantCat ELCDiesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat ELC (Extended Life Coolant)Add Cat ELC Extender once; do not use conventional SCA with Cat ELC
CoolantCat ELC ExtenderNeeds to be added only once; add per cooling system capacity
CoolantCat NGECNatural Gas; 16,000 Service Hours or Three Years; use interval that occurs first
CoolantCommercial long life / heavy-duty coolant meeting Caterpillar EC-1Caterpillar Engine Coolant Specification -1 (EC-1)Obtain Level 1 coolant sample
CoolantCommercial long life coolant meeting Caterpillar EC-1Caterpillar Engine Coolant Specification -1 (EC-1)
CoolantSupplemental Coolant Additive (SCA)Max 6 percent with conventional coolant; max 8 percent with water and SCA
Engine oilEPA 2D 89.330-96 (fuel reference, Diesel <6.6 L, density 0,845-0,850 kg/L a 15 °C)Reference condition only, not a lubricant recommendation
Engine oilCat NGEONatural Gas
Engine oilair tool oilbelow 0°CAir starting motor lubricator; temperatures below 0 C (32 F)
Engine oillow sulfated ash oilRequired for U.S. EPA Tier 4 Final, EU Stage IV engines.
Engine oilmeeting manufacturer's specsAdd crankcase oil (grade meeting manufacturer's specs) to correct level (SCI)
Engine oilCat Arctic DEO SYN SAE 0W-30-40°C to 30°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SYN SAE 5W-40-30°C to 50°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 10W-30-18°C to 40°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 15W-40-9°C to 50°CEngine Crankcase; Industrial Engines
Engine oilnondetergent SAE 10Wabove 0°CAir starting motor lubricator; temperatures greater than 0 C (32 F)
FuelUltra Low Sulfur Diesel (ULSD)Contains less than or equal to 15 parts per million sulfur (mg/kg); required for U.S. EPA Tier 4 Final, EU Stage IV engines. B20 biodiesel capability available.
Fuel35° API gravity at 60°F (16°C)LHV 18,390 Btu/lb (42 780 kJ/kg)Fuel at 85°F (29°C) weighing 7.001 lbs/U.S. gal (838.9 g/liter)
Fuel35° API gravity, LHV 42 780 kJ/kg (18,390 btu/lb)SAE J1995Diesel engines 7 liter and higher; used at 29°C (84.2°F) with density 838.9 g/L
FuelEPA 2D 89.330-96EPA 2D 89.330-96Diesel engines up to 6.6 liter; density 0.845-0.850 kg/L @ 15°C (59°F); fuel inlet temperature 40°C (104°F)
FuelNo. 2 fuel3600 engines designed for 80 000 hours on No. 2 fuel; ratings based on API gravity of 35 at 15 C (60 F), LHV of 42 780 kJ/kg used at 29 C (84 F) with a density of 838.9 g/L
Fueldry natural gas, LHV 35.54 MJ/Nm3 (905 btu/ft3)Gas ratings based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F)
GreaseCat Generator Set GreasePart Number 108-8611
GreaseEA6-40°C to 80°CNon-regreasable bearings 311-0843/311-0844
GreaseMobilith SHC220-40°C to 80°C2.8 gRoller bearings 139-0349/139-0350; every 250 service hours
Grease2S-3230 Bearing Lubricant-29°C to 80°C51.2 gGenerator bearings; 59 mL (2 oz); every 2000 service hours or 12 months
GreaseUNIREX N3-29°C to 60°CDo not exceed 60 °C (140 °F) above ambient; some bearings non-regreasable

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

80
CodeNameMeaningSeverityAction
100-1Low Engine Oil Pressure ShutdownLOW ENGINE OIL PRESS SHUTDOWNShutdown
100-17Low Engine Oil Pressure WarningLOW ENGINE OIL PRESS WARNINGWarning
100-3Engine Oil Pressure Sensor Short HighENGINE OIL PRES SNSR SHORT HIGHInfo
100-4Engine Oil Pressure Sensor Short LowENGINE OIL PRES SNSR SHORT LOWInfo
107-0High Air Filter Differential Pressure ShutdownHIGH AIR FILTER DIFF PRES SHUTDOWNShutdown
107-1Low Air Filter Differential Pressure ShutdownLOW AIR FILTER DIFF PRES SHUTDOWNShutdown
107-15High Air Filter Differential Pressure WarningHIGH AIR FILTER DIFF PRES WARNINGWarning
107-17Low Air Filter Differential Pressure WarningLOW AIR FILTER DIFF PRES WARNINGWarning
107-3Air Filter Differential Pressure Sensor Short HighAIR FILTER DIFF PRES SENSOR SHORT HIGHInfo
107-4Air Filter Differential Pressure Sensor Short LowAIR FILTER DIFF PRES SENSOR SHORT LOWInfo
110-0High Engine Coolant Temperature ShutdownHIGH ENGINE COOLANT TEMP SHUTDOWNShutdown
110-15High Engine Coolant Temperature WarningHIGH ENGINE COOLANT TEMP WARNINGWarning
110-17Low Engine Coolant Temperature WarningLOW COOLANT TEMP WARNINGWarning
110-3Engine Coolant Temperature Sensor Short HighENG COOL TEMP SENSOR SHORT HIGHInfo
110-4Engine Coolant Temperature Sensor Short LowENG COOL TEMP SENSOR SHORT LOWInfo
111-0High Engine Coolant Level ShutdownHIGH ENG COOL LEVEL SHUTDOWNShutdown
111-1Low Engine Coolant Level ShutdownLOW ENG COOL LEVEL SHUTDOWNShutdown
111-15High Engine Coolant Level WarningHIGH ENG COOL LEVEL WARNINGWarning
111-17Low Engine Coolant Level WarningLOW ENG COOL LEVEL WARNINGWarning
111-3Engine Coolant Level Sensor Short HighENGINE COOLANT LEVEL SENSOR SHORT HIGHInfo
111-4Engine Coolant Level Sensor Short LowENGINE COOLANT LEVEL SENSOR SHORT LOWInfo
1122-0High Generator Bearing #1 Temperature ShutdownHIGH GEN BEARING #1 TEMP SHUTDOWNShutdown
1122-1Low Generator Bearing #1 Temperature ShutdownLOW GEN BEARING #1 TEMP SHUTDOWNShutdown
1122-15High Generator Bearing #1 Temperature WarningHIGH GEN BEARING #1 TEMP WARNINGWarning
1122-17Low Generator Bearing #1 Temperature WarningLOW GEN BEARING #1 TEMP WARNINGWarning
1122-3Generator Bearing #1 Temperature Sensor Short HighGEN BEARING #1 TEMP SENSOR SHORT HIGHInfo
1122-4Generator Bearing #1 Temperature Sensor Short LowGEN BEARING #1 TEMP SENSOR SHORT LOWInfo
1231-11Accessory Data Link FaultACCESSORY DATA LINK FAULTWarning
1237-31Emergency Shutdown Override Mode Active WarningSHUTDOWN OVERRIDE ACTIVE WARNINGWarning
1239-31Fuel Tank Leak (Fuel Rupture Basin)FUEL TANK LEAKInfo
137-0High Fire Extinguisher Pressure ShutdownHIGH FIRE EXTNG PRES SHUTDOWNShutdown
137-1Low Fire Extinguisher Pressure ShutdownLOW FIRE EXTNG PRES SHUTDOWNShutdown
137-15High Fire Extinguisher Pressure WarningHIGH FIRE EXTNG PRES WARNINGWarning
137-17Low Fire Extinguisher Pressure WarningLOW FIRE EXTNG PRES WARNINGWarning
137-3Fire Extinguisher Pressure Sensor Short HighFIRE EXTING PRES SENSOR SHORT HIGHInfo
137-4Fire Extinguisher Pressure Sensor Short LowFIRE EXTING PRES SENSOR SHORT LOWInfo
1664-31Engine Failure to Start ShutdownENGINE FAILURE TO START SHUTDOWNShutdown
167-17Low Battery Charging System Voltage WarningLOW BATTERY CHARGING SYS VOLT WARNWarning
168-0High Battery Voltage ShutdownHIGH BATTERY VOLTAGE SHUTDOWNShutdown
168-15High Battery Voltage WarningHIGH BATTERY VOLTAGE WARNINGWarning
168-17Low Battery Voltage WarningLOW BATTERY VOLTAGE WARNINGWarning
171-0High Ambient Air Temperature ShutdownHIGH AMBIENT AIR TEMP SHUTDOWNShutdown
171-1Low Ambient Air Temperature ShutdownLOW AMBIENT AIR TEMP SHUTDOWNShutdown
171-15High Ambient Air Temperature WarningHIGH AMBIENT AIR TEMP WARNINGWarning
171-17Low Ambient Air Temperature WarningLOW AMBIENT AIR TEMP WARNINGWarning
171-3Ambient Air Temperature Sensor Short HighAMBIENT AIR TEMP SENSOR SHORT HIGHInfo
171-4Ambient Air Temperature Sensor Short LowAMBIENT AIR TEMP SENSOR SHORT LOWInfo
173-0High Exhaust Temperature ShutdownHIGH EXHAUST TEMP SHUTDOWNShutdown
173-1Low Exhaust Temperature ShutdownLOW EXHAUST TEMP SHUTDOWNShutdown
173-15High Exhaust Temperature WarningHIGH EXHAUST TEMP WARNINGWarning
173-17Low Exhaust Temperature WarningLOW EXHAUST TEMP WARNINGWarning
173-3Exhaust Temperature Sensor Short HighEXHAUST TEMPERATURE SENSOR SHORT HIGHInfo
173-4Exhaust Temperature Sensor Short LowEXHAUST TEMPERATURE SENSOR SHORT LOWInfo
175-0High Engine Oil Temperature ShutdownHIGH ENGINE OIL TEMP SHUTDOWNShutdown
175-1Low Engine Oil Temperature ShutdownLOW ENGINE OIL TEMP SHUTDOWNShutdown
175-15High Engine Oil Temperature WarningHIGH ENGINE OIL TEMP WARNINGWarning
175-17Low Engine Oil Temperature WarningLOW ENGINE OIL TEMP WARNINGWarning
175-3Engine Oil Temperature Sensor Short HighENGINE OIL TEMP SENSOR SHORT HIGHInfo
175-4Engine Oil Temperature Sensor Short LowENGINE OIL TEMP SENSOR SHORT LOWInfo
190-0Engine Over Speed ShutdownENGINE OVER SPEED SHUTDOWNShutdown
190-1Engine Under Speed ShutdownENGINE UNDER SPEED SHUTDOWNShutdown
190-17Engine Under Speed WarningENGINE UNDER SPEED WARNINGWarning
190-2Engine Speed Sensor Erratic or Not PresentENGINE SPEED SENSOR ERRATIC/ LOSTInfo
190-5Engine Speed Sensor OpenENGINE SPEED SENSOR OPENInfo
2433-0High Right Exhaust Temperature ShutdownHIGH RIGHT EXHAUST TEMP SHUTDOWNShutdown
2433-1Low Right Exhaust Temperature ShutdownLOW RIGHT EXHAUST TEMP SHUTDOWNShutdown
2433-15High Right Exhaust Temperature WarningHIGH RIGHT EXHAUST TEMP WARNINGWarning
2433-17Low Right Exhaust Temperature WarningLOW RIGHT EXHAUST TEMP WARNINGWarning
2433-3Right Exhaust Temperature Sensor Short HighRIGHT EXHAUST TEMP SENSOR SHORT HIGHInfo
2433-4Right Exhaust Temperature Sensor Short LowRIGHT EXHAUST TEMP SENSOR SHORT LOWInfo
2434-0High Left Exhaust Temperature ShutdownHIGH LEFT EXHAUST TEMP SHUTDOWNShutdown
2434-1Low Left Exhaust Temperature ShutdownLOW LEFT EXHAUST TEMP SHUTDOWNShutdown
2434-15High Left Exhaust Temperature WarningHIGH LEFT EXHAUST TEMP WARNINGWarning
2434-17Low Left Exhaust Temperature WarningLOW LEFT EXHAUST TEMP WARNINGWarning
2434-3Left Exhaust Temperature Sensor Short HighLEFT EXHAUST TEMP SENSOR SHORT HIGHInfo
2434-4Left Exhaust Temperature Sensor Short LowLEFT EXHAUST TEMP SENSOR SHORT LOWInfo
2436-0Generator Over Frequency ShutdownGEN OVER FREQUENCY SHUTDOWNShutdown
2436-1Generator Under Frequency ShutdownGEN UNDER FREQUENCY SHUTDOWNShutdown
2436-12Generator Output Sensing System FailureGEN AC METERING SYS FAILUREInfo
2436-15Generator Over Frequency WarningGEN OVER FREQUENCY WARNINGWarning

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Alignment Of Electric Sets With Supports At The Flywheel Housing / Installation Of A New Generator Or Flexible Plates adjustment

Tools: crane, dial indicator, shims, torque wrench

  1. Loosen all bolts connecting base to foundation; loosen all bolts fastening engine supports and generator supports to base.
  2. Ensure enough clearance between bolts and bolt holes in base, engine supports, generator supports at all locations.
  3. Check clearance between base and foundation at all mounting locations; use shims to prevent deflection; tighten base-to-foundation bolts to final torque.
  4. While generator supported by crane, loosen all bolts (2) fastening generator to flywheel housing; tighten alternate bolts to final torque; check clearance between base and engine and generator support
  5. Tighten all bolts fastening engine supports and generator supports to base to half of final torque; loosen all bolts (2); measure gap between generator and flywheel housing; ensure bolts centered in c
  6. Gaps at (E), (F), (G), (H) should be more than 0.03 mm (0.001 inch) and less than 0.13 mm (0.005 inch); adjust shims or move rear of generator right or left.
  7. After shim correction, tighten generator support bolts to half of final torque 450 N-m (332 Ib ft); check gaps; repeat until 0.13 mm (0.005 inch) or less; begin with Step 5.
  8. Install dial indicator on base with tip next to support mounting bolt (4); put tip on support (3); check while tightening bolt to final torque; if indicator moves more than 0.13 mm (0.005 inch), insta
Alignment Of Electric Sets Without Supports At The Flywheel Housing adjustment

Tools: shims, torque wrench

  1. Loosen all bolts connecting base to foundation; loosen all bolts fastening generator supports and engine supports to base.
  2. Ensure clearance between bolts and bolt holes in base, engine supports, generator supports at all locations.
  3. Check clearance between base and foundation at all mounting locations; use shims to prevent base deflection; tighten base-to-foundation bolts to final torque.
  4. Check clearance between base and engine, base and engine supports, base and generator supports over entire length; use shims to prevent support deflection; tighten all mounting bolts to final torque.
Belts - Adjusting the Alternator Belt adjustment
  1. Remove the drive belt guard.
  2. Loosen mounting bolt (1), adjusting nuts (2) and mounting bolt (3).
  3. Turn adjusting nuts (2) to increase or decrease drive belt tension.
  4. Tighten adjusting nuts (2), mounting bolt (3), and mounting bolt (1).
  5. Reinstall the drive belt guard.
  6. If new belts installed, recheck tension after 30 minutes at rated rpm.
Belts - Inspect/Adjust/Replace adjustment

⚠ Slippage of loose belts can reduce efficiency of driven components

⚠ Too tight belts place unnecessary stress on components

  1. Remove the drive belt guard.
  2. Loosen mounting bolt, adjusting nuts and mounting bolt.
  3. Turn adjusting nuts to increase or decrease drive belt tension.
  4. Tighten adjusting nuts and both mounting bolts to proper torque.
  5. Reinstall the drive belt guard.
  6. If new drive belts are installed, recheck tension after 30 minutes.
Electronic Control Module (Generator Set) - Configure adjustment

⚠ Ensure that the fault protection timer is ENABLED for events that will cause a SHUTDOWN EVENT during Start-Up (LOW OIL PRESS, UNDER VOLTAGE, UNDER FREQ, UNDER SPEED).

  1. From main menu highlight PREFERENCES; set CONTRAST, BACKLIGHT, PRESSURE, TEMPERATURE, VOLUME, and LANGUAGE.
  2. Press ESCAPE to return to the main menu and highlight CONFIGURE.
  3. Press DOWN until SETPOINTS is highlighted.
  4. Scroll to AUTOMATIC START/STOP and adjust setpoints to desired values.
  5. Highlight ENG COOL TEMP; select Data Link for ADEM3/ADEM4 or I/O PIN otherwise.
  6. Highlight ENG OIL PRES MONITOR; select I/O PIN or Data Link.
  7. Highlight ENG SPEED MONITOR and input the flywheel teeth number.
  8. Highlight GEN AC MONITOR and adjust setpoints and input values.
  9. Highlight GEN OVER/UNDER FREQ and adjust setpoints and values.
  10. Highlight GEN OVER/UNDER VOLT and adjust setpoints and values.
  11. Highlight SPARE ANALOG INPUT; enable and configure if used.
  12. Highlight EVENT RESPONSE CONFIG and select the event responses and checkboxes.
Rechecking The Alignment adjustment

Tools: torque wrench, shims

  1. Loosen the sixteen close coupled adapter bolts (2); visually ensure they are centered in clearance holes.
  2. Check gaps at 3, 6, 9, and 12 o'clock positions; use 2, 4, 8, and 10 o'clock if 12 and 6 are inaccessible.
  3. If gaps are between 0.03 mm (0.001 inch) and 0.13 mm (0.005 inch), tighten all bolts; alignment check complete. If not, loosen bolts fastening generator to base frame; adjust shims; move rear of gener
  4. After adjustment, tighten generator mounting bolts to one half of standard torque 450 N-m (332 lb ft); repeat procedure starting with Step 1.
Speed Sensor (Engine) - Adjust adjustment

⚠ Do not allow speed sensor to turn as locknut is tightened.

  1. Remove the speed sensor from the flywheel housing and remove all debris from the tip.
  2. Align a ring gear tooth directly in the center of the threaded sensor opening.
  3. By hand, screw the speed sensor into the hole until the end contacts the gear tooth.
  4. Turn the sensor counterclockwise through 270 degrees (three-fourths turn).
  5. Tighten locknut to 25 ± 5 N·m (18 ± 4 lb ft). Do not allow the sensor to turn.
Air Shutoff - Test (ADEM II Engine Control Modules) diagnostic

⚠ Check the wiring for the air shutoff switches, and for the solenoids

  1. Do not start the engine; ensure engine control is OFF.
  2. Verify both air shutoff gates latched OPEN and switches connected.
  3. Turn panel power ON; gates should remain open.
  4. Activate EMERGENCY STOP; both gates should close.
  5. Reset; latch only right gate; power ON; right gate should close.
  6. Latch only left gate; power ON; left gate should close.
  7. Operate engine normally; ensure gates remain latched.
Generator Winding Insulation - Test diagnostic

⚠ High voltage can cause electrocution. Discharge instrument leads and generator windings.

Tools: 300-8648 Insulation Testing Gp

  1. Take the generator out of service.
  2. Visually inspect generator for moisture. If moisture exists, dry the unit first.
  3. Inspect installation. Determine equipment that will be tested.
  4. Discharge capacitance of the windings. Disconnect 'T0' from ground.
  5. Disconnect sensing lead wires for regulator and PT leads of load share module.
  6. Connect insulation tester Black lead to ground; RED lead to 'T0'.
  7. Set voltage to rated voltage. Apply voltage; observe readings at 30 and 60 seconds.
  8. Record 60 second reading (correct for temperature), temperature, and humidity.
Installation Of The Generator For Generator Sets That Are Equipped With A 3500 Engine installation

⚠ Damage to engine and generator can result if electric set is operated with a plate assembly that does not have proper clearance.

⚠ If N or O is less than initial A, disassemble and check coupling plate for bowing; replace if bowed.

Tools: dial indicator, straight edge, magnetic bases, crane, torque wrench, 17 5N-4478 Plates

  1. Ensure generator is disengaged from engine; clean generator support and base contact surfaces; remove protective material from flywheel pilot bearing bore and coupling contact surface.
  2. Remove two engine side covers; rotate engine until no. 1 crankshaft throw is perpendicular; measure crankshaft end play with dial indicator; record as A and divide by two for B.
  3. With crankshaft at extreme forward position, measure distance from straight edge to flywheel housing mounting surface (C) and flywheel pilot surface (D); subtract D from C for E.
  4. Remove coupling bolts and washers; remove plates, shims, and exhaust fan; lift rotor; locate rotor so air gap equal; move rotor to extreme rear.
  5. Place dial indicator on vertical surface of heat sink at rear of rotor shaft; measure rotor end play (approximately 3.81 to 7.62 mm); record F and divide by two for G.
  6. Move rotor to extreme rear; position straight edge across mounting ring diameter; measure distance to mounting ring surface (H) and hub mounting surface (I); subtract H from I for J.
  7. Bolt a standard set of 17 5N-4478 Plates together; measure thickness in two locations along contour; average as K.
  8. Determine number of shims: subtract B, E, G, K from J for L; divide L by 0.8 mm (0.03 inch) for M; round up.
  9. Put coupling plate in flywheel bore; check clearance between coupling plate outside diameter and flywheel bore inside diameter.
  10. Install coupling plate assembly, bolts (6) and calculated shims; tighten bolts (5) in 180 degree intervals in three stages to 525 + 25 N-m (390 + 20 lb ft).
  11. Install guide bolts in flywheel; put generator on engine; install bolts (10); tighten to 100 N-m (75 lb ft) in pairs at 180 degree intervals in three stages.
  12. While crane supports generator, place dial indicator on heat sink vertical surface; push generator forward within + 0.50 mm (+ 0.0200 inch) of midpoint of end play.
  13. Install fan mounting bolts (11) into flywheel; tighten to 200 N-m (150 Ib ft) in pairs at 180 degree intervals in three stages.
  14. Place dial indicators on no. 1 crankshaft throw and heat sink; push crankshaft forward; check crankshaft end play 0.178 to 0.635 mm and heat sink end play 0.076 to 0.635 mm; record N and O.
  15. If N or O is less than initial A, disassemble; check coupling plate for bowing; replace if bowed; check calculations; install generator and repeat steps 13 and 15.
Installation Of The Generator For Generator Sets That Are Not Equipped With A 3500 Engine installation

⚠ Damage to engine and generator can result if electric set is operated with a plate assembly that does not have proper clearance.

Tools: dial indicator, indicator assembly, bar, torque wrench, guide bolt, crane

  1. Remove dirt, burrs, paint from generator support and base contact surfaces; remove protective material from flywheel pilot bearing bore and coupling contact surface.
  2. Remove timing pointer cover; install indicator assembly on front of engine; tip contacts crankshaft pulley face.
  3. Position plate assembly in flywheel bore; check clearance between plate outside diameter and bore inside diameter.
  4. Install full shim pack and plate assembly on generator with bolts; tighten bolts to 525 + 45 N-m (390 + 30 lb ft).
  5. Install guide bolt in flywheel; put generator on engine; install bolts (9) and (10); tighten but do not bend locks under bolts (8).
  6. Use dial indicator to check crankshaft end play; if reading differs from initial, remove generator and enough shims to get original end play.
  7. Install generator again and check crankshaft end play; after correct shims, bend locks under bolts (8).
Aftercooler Core - Inspect/Clean maintenance

⚠ Do not use a high concentration of caustic cleaner

⚠ Do not use high pressure when the fins are cleaned

  1. Remove the core.
  2. Turn the aftercooler core on one side; remove accessible debris.
  3. Back flush the core with cleaner.
  4. Remove the drain plug; steam clean the core; flush the fins.
  5. Wash the core with hot, soapy water.
  6. Flush thoroughly with clean, fresh water until clear.
  7. Dry the core with compressed air opposite to normal flow direction.
  8. Inspect O-rings/seals; pressure test for leaks; install the core.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
3-wire deltaOpen Delta configuration of external potential transformers (PT)Allows accurate measurement of power parameters including unbalanced loads and circulating current. Real power phase A, B, C and power factor phase A, B, C can not be determined. Two potential transformers allow maximum accuracy.
4-wire wyeOpen Delta configuration of external potential transformers (PT)Results in less accurate measurement of all power parameters when loads are unbalanced and neutral current is present. Real power phase A, B, C and power factor phase A, B, C can not be determined and are not shown.
4-wire wyeWye configuration of external potential transformers (PT)Allows accurate measurement of all power parameters by the EMCP3 including when loads are unbalanced and neutral current is present. Preferred configuration for 4-wire wye generators.
6003wye (10 wire)10 wireBrushless SR4B generator; 0.7 pf; voltage regulator optional; space heater and 100 ohm platinum temperature detectors standard

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Caterpillar 3516B family

44
Part #DescriptionCategory
8N6309Air filter outerAir filter
1R-1725Standard Efficiency Fuel FilterFilter
133-5673Fuel/Water SeparatorFuel filter
1R-0749Fuel Secondary - ADVFuel filter
1R0750Filter fuelFuel filter
1R0755Filter fuelFuel filter
1R0756Filter fuelFuel filter
3S3875Filter fuelFuel filter
RE506428FUEL FILTER (3516)Fuel filter
RE515345FUEL FILTER (3516)Fuel filter
RE527961FUEL FILTERFuel filter
RE60021FINAL FUEL FILTERFuel filter
10R9951Head GasketsGasket
1744947Aftercooler and Lines GasketsGasket
2322507Manifold GasketsGasket
2322521Turbocharger GasketsGasket
2342795Injector Seals/GasketsGasket
1R0741Filter hydraulicHydraulic filter
328-3655Filter hydraulic/transmissionHydraulic filter
2W9727Water pump impellerImpeller
2322522Reman InjectorsInjector
1R-0716Engine OilOil filter
1R-1808Engine Oil - ADVOil filter
1R0719Filter oilOil filter
1R0726Filter oilOil filter
1440725Connecting rodService part / kit
1743191Reman Cylinder HeadsService part / kit
256-0330Oxidation Catalyst Assembly - RoundService part / kit
AEHQ5640-02994F Wheel LoaderService part / kit
LEDW3153Supersedes LECW7527Service part / kit
LEHW0155-01CATERPILLAR® ENGINE SPECIFICATIONSService part / kit
PEHJ0271Cat® Emissions Upgrade Kits for Select 3500 Marine EnginesService part / kit
PEHJ0287Cat® Performance Upgrade Kits for Select 3508, 3512, and 3516 Marine EnginesService part / kit
XQ1750power moduleService part / kit
212-8176Water pumpPump
222-5152Water pump repair kitPump
113-8432Front sealSeal
4W3864Water pump sealSeal
137-03FIRE EXTING PRES SENSOR SHORT HIGHSensor
137-04FIRE EXTING PRES SENSOR SHORT LOWSensor
38-03EXT TANK FUEL LEVEL SENSOR SHORT HIGHSensor
38-04EXT TANK FUEL LEVEL SENSOR SHORT LOWSensor
ESD5526Speed ControllerSpeed controller
248-5513ThermostatThermostat

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

60
348-6693 FridayParts $275.56 218-9901 FridayParts $88.10 171-2212 FridayParts $75.99 7N-1961 FridayParts $148.89 2988838 FridayParts $356.60 20R-4050 FridayParts $625.60 591-2386 FridayParts $625.60 398-4747 FridayParts $625.60 375-1478 FridayParts $34.99 353-2833 FridayParts $96.56 147-7975 FridayParts $217.50 7E-0127 FridayParts $212.23 5P-8309 FridayParts $48.90 122-6585 FridayParts $123.56 261-6847 FridayParts $112.35 3B-6552 FridayParts $7.51 245-4621 FridayParts $2956.66 124-5572 KuduParts $50.00 FridayParts $52.10 208-9065 FridayParts $272.61 KuduParts $395.00 2G-1034 FridayParts $13.66 7T-2798 FridayParts $41.23 9T3370 FridayParts $406.30 4D-2287 FridayParts $39.92 8M-3368 FridayParts $27.20 5T-9796 FridayParts $34.30 171-8708 FridayParts $97.58 4309449 FridayParts $126.00 212-5883 FridayParts $156.66 1B-7709 FridayParts $19.99 8N-6861 FridayParts $309.44 110-6993 FridayParts $309.44 118-9494 FridayParts $309.44 211-7826 FridayParts $309.44 440-0257 FridayParts $109.20 351-8758 SinoCMP $1069.00 FridayParts $1459.89 133-6350 FridayParts $1301.00 109-4367 FridayParts $179.99 164-2441 FridayParts $120.99 261-6848 FridayParts $159.99 3E-7826 FridayParts $199.59 415-2428 FridayParts $269.59 415-2430 FridayParts $158.99 180-2441 FridayParts $108.80 145-6034 FridayParts $359.99 179-6862 FridayParts $225.99 179-6863 FridayParts $489.99 297-9545 FridayParts $339.89 297-9546 FridayParts $499.99 314-4130 FridayParts $669.89 6V-2305 FridayParts $619.99 9W-6644 FridayParts $370.99 311-7785 FridayParts $58956.50 233-7973 KuduParts $891.00 FridayParts $915.75 10R-1264 FridayParts $529.99 2291631 FridayParts $545.30 162-3906 FridayParts $59.98 298-3648 FridayParts $2650.99 4P-6009 FridayParts $45.26 9T-7757 FridayParts $239.56 6E-5650 FridayParts $2159.50

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Also used in

12
  • Caterpillar 3516B — Engine
  • Caterpillar 5230 — Excavator Tracked
  • Caterpillar 5230B — Excavator Tracked
  • Caterpillar 787B — Dump Truck
  • Caterpillar 789B — Dump Truck
  • Caterpillar 789C — Dump Truck
  • Caterpillar 789D — Dump Truck
  • Caterpillar 793C — Dump Truck
  • Caterpillar 793D — Dump Truck
  • Caterpillar 994F — Loader Wheeled
  • Caterpillar 994G — Loader Wheeled
  • Caterpillar 994K — Loader Wheeled

Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.

Common questions

What is the oil capacity of the Caterpillar 3516B?

The Caterpillar 3516B engine has an oil capacity of 727.0 liters.

What is the displacement of the Caterpillar 3516B?

The Caterpillar 3516B has a displacement of 69.0 liters with 6 cylinders.

Which generators use the Caterpillar 3516B engine?

The Caterpillar 3516B powers 2 generator set(s), including Caterpillar 3416B, Caterpillar 3516.