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Isuzu 4LE1 Engine

The Isuzu 4LE1 is a 2.18 L 4-cylinder turbocharged (4le1t); naturally aspirated (4le1n) engine rated at 1800 rpm, producing up to 23.55 kW. It powers generator sets from Isuzu, MMD Equipment and Winco, including the 4LE1NYBW, 4le1t, ILS-4LE1-A and ILS-4LE1-C. It holds 8.6 L (2.3 gal) of oil and 50 L (13.2 gal) of coolant.

Also known as: Isuzu 4LE1, 4LE1

Part of the Isuzu 4LE1 engine family — 2 variants share parts & fitment.

2.179 L
Displacement
4
Cylinders
1800 rpm
Rated speed
23 kW
Gross power

Service parts for the 4LE1

The cheapest captured merchant offer per filter — see the full cross-reference below for every OEM/aftermarket option.

Air intake

1 required
5864014350Air filterfind

Fuel system

1 required

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Verify against your serial number before ordering.

Engine specifications

Oil capacity8.6 L
Coolant capacity50.0 L
Displacement2.179 L
Cylinders4
AspirationTurbocharged (4LE1T); Naturally aspirated (4LE1N)
Rated speed1800 rpm
Gross power23 kW

Generator sets powered by this engine

7

Shared across brands: Isuzu, MMD Equipment, Winco

Isuzu 4LE1NYBWIsuzu 4le1tIsuzu ILS-4LE1-AIsuzu ILS-4LE1-CIsuzu ML23IMRDMMD Equipment Airman PowerPro 25Winco DE20I4

This engine also powers 2 machine(s) on Power Equipment Info.

Common problems

9
  • Starter runs but does not start
    Fix: OK
  • No AC output from generator
    Cause: Defective Diode
  • Engine will not crank
    Cause: Low/dead battery
  • Engine will not come up to speed after it starts
    Cause: Insufficient fuel volume getting to the unit
  • Engine starts, then stops and alarm light comes on
    Cause: Engine oil pressure is low
  • Engine starts but does not run continuously
    Cause: Air mixed in fuel pump Retighten, replace packing, bleed air Disordered idling Adjust idling OK
  • Engine speed lacks smoothness
    Cause: Unstable engine rotation Unstable engine idling speed too high Defective control lever adjustment Defective injection pump (Bring it to a specialty shop for repair) Defective idling adjustment Unstable rotation at medium speed (Hunting) Governor spring deteriorated Check fuel pipe for crash (Replace) Defective valve return (Adjust) Check high pressure pipe for cracking, clogging or bending Cracked, clogged or bent (Replace) Check nozzle Defective (Repair or replace) Check cylinder for uneven compression pressure Uneven compression pressure (Adjust) Defective injection pump (Bring it to a specialty shop for repair) Unstable rotation at high speed Check fuel for air mixing Air mixed (Bleed air) Check fuel filter for clogging Clogged (Clean or replace) Check uneven fuel injection Uneven (Adjust) Check valve clearance adjustment Poor adjustment (Adjust) Defective injection pump (Bring it to a specialty shop for repair)
  • Engine does not start
    Cause: Starter does not run, Check battery in discharging, Engine fuel system Fuel injected but check preheating circuit, Poor operation of glow plug control (Replace), Check injection timing Abnormal (Adjust), Check nozzle Defective (Repair or replace)
  • Engine cranks but will not start
    Cause: Improper fuel delivery to the unit

Compiled from service & troubleshooting documentation across every generator set that uses the Isuzu 4LE1.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterAir Filter Element8025818 Amazon eBay
Fuel filterFuel Filter Elements2994048 Amazon eBay
Oil filterOil Filter (2 req’d)2992544 Amazon eBay FridayParts $55.99
BeltAlternator Belt500341810 Amazon eBay
Coolant4.2—
OilSpin-on4.0—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceAxial play of idle gear0.058 — 0.115 {0.0023 — 0.0045}mm {in}
ClearanceAxial play of the connecting rod and the crank pin0.20 — 0.33 {0.008 — 0.013}mm {in}
ClearanceAxial play of the crankshaft0.058 — 0.208 {0.0023 — 0.0082}mm {in}measure at the front of the thrust in No.2 journal portion
ClearanceAxial play of turbine shaft (turbocharger)0.06 — 0.09 {0.0024 — 0.0035}mm {in}assembly specification; service limit 0.11 {0.0043}
ClearanceClearance between the connecting rod bearing and crank pin (φ25)0.026 — 0.067 {0.0010 — 0.0026}mm {in}
ClearanceClearance between the connecting rod bearing and crank pin (φ27)0.035 — 0.073 {0.0014 — 0.0029}mm {in}
ClearanceClearance between the exhaust valve stem and valve guide0.030 — 0.063 {0.0012 — 0.0025}mm {in}
ClearanceClearance between the idle gear bushing and shaft0.025 — 0.085 {0.00098 — 0.00330}mm {in}
ClearanceClearance between the inlet valve stem and valve guide0.023 — 0.056 {0.0009 — 0.0022}mm {in}
ClearanceClearance between the journal and the bearing0.029 — 0.072 {0.0011 — 0.0028}mm {in}
ClearanceClearance between the rocker arm and the rocker arm shaft0.005 — 0.045 {0.0002 — 0.0018}mm {in}
ClearanceClearance between the small end bushing and the piston pin0.008 — 0.020 {0.00031 — 0.00079}mm {in}
ClearanceClearance between the tappet and the cylinder block0.020 — 0.054 {0.0008 — 0.0021}mm {in}
ClearanceClearance with the cylinder bore (piston)0.040 — 0.085 {0.0016 — 0.0033}mm {in}measured 54.85 mm from top surface
ClearanceDeflection of the fan belt (approx. 98 N {22 lb})Approx. 8.0 — 10.0 {0.315 — 0.394}mm {in}push between the fan pulley and the generator pulley
ClearanceValve clearance (service limit)0.35 — 0.45mmcold
ClearanceValve clearance inlet valve0.40 ± 0.05mmat cold condition
GapPinion gap (starter)0.5 — 2.0 {0.020 — 0.079}mm {in}
GapPiston ring end gap — Oil ring0.20 — 0.40 {0.008 — 0.016}mm {in}
GapPiston ring end gap — Second ring0.20 — 0.40 {0.008 — 0.016}mm {in}
GapPiston ring end gap — Top ring0.20 — 0.35 {0.008 — 0.014}mm {in}
Injection timingFuel injection timing (at stop)12° BTDCat stop
Injection timingInjection timingBTDC 2°°standard
PressureCompression pressure of the cylinder3.04 {441}MPa {psi}coolant temperature 70 — 85 °C, engine speed approx. 250 rpm
PressureCompression pressure service limit2.5 {363}MPa {psi}approx. 250 rpm
PressureInjection pressure14.7 {2,132}MPa {psi}
PressureLubrication oil pressure147 {21}kPa {psi}at 1,000 rpm
PressureLubrication oil pressure294 {43}kPa {psi}at 1,800 rpm
PressureLubrication oil pressure343 — 686 {50 — 100}kPa {psi}at 2,200 rpm
PressureNozzle opening pressure15.2 — 16.2 {2205 — 2350}MPa {psi}
PressureRelief valve starting pressure (oil pump)391 — 489 {56.7 — 70.9}kPa {psi}
PressureRelief valve starting pressure (oil pump)490 — 588 {71.1 — 85.3}kPa {psi}
PressureWater pressure test (three minutes)490 {71}kPa {psi}three minutes
ResistanceField coil resistance (12V-35A Hitachi generator)3.1Ωat 20 °C
ResistanceField coil resistance (12V-50A generator)2.6Ωat 20 °C
ResistanceGlow plug resistance3Ω
SpeedCompression test engine speed250rpmfull-charged battery
TemperatureEGR valve closes when engine coolant temperature55 {131}°C {°F}closed position
TemperatureEGR valve opens when engine coolant temperature60 {140}°C {°F}opened position
TemperatureThermostat full-open temperature95 {203}°C {°F}at barometric pressure
TemperatureThermostat working start temperature82 {180}°C {°F}at barometric pressure
TorqueBearing cap bolt (connecting rod small end diameter φ25 mm)73.5 — 83.4 {7.5 — 8.5 / 54.2 — 61.5}N·m {kgf·m/lb·ft}apply engine oil to thread and seating surface
TorqueBearing cap bolt (connecting rod small end diameter φ27 mm)23 — 26 {2.3 — 2.7 / 17.0 — 19.2} → 100° — 115°N·m {kgf·m/lb·ft}apply engine oil to thread and seating surface
TorqueCamshaft gear lock nut68.6 — 88 {6.99 — 8.97 / 50.5 — 64.9}N·m {kgf·m/lb·ft}
TorqueControl lever nut (governor)11.8 — 17.7 {1.2 — 1.8 / 8.7 — 13.1}N·m {kgf·m/lb·ft}
TorqueCrank bearing cap bolt83.4 — 93.2 {8.5 — 9.5 / 61.5 — 68.7}N·m {kgf·m/lb·ft}apply engine oil to thread and seating surface
TorqueCrank pulley mounting bolt167 — 186 {17.0 — 19.0 / 123.2 — 137.2}N·m {kgf·m/lb·ft}
TorqueCylinder head bolt M12 × 1.583.4 — 93.2 {8.5 — 9.5 / 61.5 — 68.7} → 60° — 90°N·m {kgf·m/lb·ft}angle method; apply engine oil to seating surface and thread
TorqueCylinder head bolt M8 × 1.2524.5 — 34.3 {2.5 — 3.5 / 18.1 — 25.3}N·m {kgf·m/lb·ft}
TorqueDelivery valve holder39.2 — 44.1 {4.0 — 4.5 / 28.9 — 32.5}N·m {kgf·m/lb·ft}
TorqueFlywheel housing mounting bolt41.2 — 54.9 {4.2 — 5.6 / 30.4 — 40.5}N·m {kgf·m/lb·ft}
TorqueFlywheel mounting bolt88.3 — 108 {9.0 — 11.0 / 65.1 — 79.7}N·m {kgf·m/lb·ft}tighten in numerical order
TorqueGlow plug20.0 — 25.0 {2.0 — 2.5 / 14.8 — 18.4}N·m {kgf·m/lb·ft}
TorqueIdle gear thrust collar bolt20.6 — 30.4 {2.1 — 3.1 / 15.2 — 22.4}N·m {kgf·m/lb·ft}
TorqueInjection pipe sleeve nut14.7 — 24.5 {1.5 — 2.5 / 10.8 — 18.1}N·m {kgf·m/lb·ft}
TorqueNozzle holder ASM39.2 — 49.0 {4.0 — 5.0 / 28.9 — 36.1}N·m {kgf·m/lb·ft}
TorqueOil filter14.7 — 20.6 {1.5 — 2.1 / 10.8 — 15.2}N·m {kgf·m/lb·ft}
TorqueOil pan drain plug68.6 — 88.2 {7.0 — 9.0 / 50.6 — 65.1}N·m {kgf·m/lb·ft}
TorqueStarter mounting bolt93.2 — 113 {9.5 — 11.5 / 68.7 — 83.3}N·m {kgf·m/lb·ft}
Valve clearanceValve clearance (inlet and exhaust)0.40mmcold

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantIsuzu genuine engine coolant4.2 LEngine only. Mix ratio 30 to 60% with tap water (soft water), distilled water or demineralized water.
Engine oilCD or CF-4 (also CE, CF, CH-4, CI-4 or CI-4 Plus)API service category4.0 LWith turbocharger. Isuzu genuine engine oil: Besco Super: CC, Besco S-3: CD, Besco Multi Z: CD. Viscosity chart: single grade SAE 40, SAE 30, SAE 20/20W, SAE 10W, SAE 5W-20; multi grade SAE 10W-30, SAE 15W-40, 20W-40.
FuelDiesel (JIS K2204)JIS K2204

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

10
Fan belt tension inspection and adjustment adjustment

⚠ Recheck the tension of the belt after fixing the generator.

Tools: Finger pressure approx. 98 N {22 lb}

  1. Push between the fan pulley and the generator pulley with your finger (about 98 N).
  2. Loosen the adjusting plate and the mounting bolt of the generator.
  3. Adjust the adjusting bolt to the standard value and fix the generator at this position.
  4. Tighten the mounting bolts which you have loosened.
  5. Recheck the tension of the belt.
Inspection and adjustment of injection timing adjustment

⚠ Adjust the shims for each injection pump of four cylinders at the same time.

⚠ Be careful with dirt getting inside when removing/installing the delivery valve or spring.

Tools: Wrench

  1. Remove the No.1 cylinder injection pipe.
  2. Remove the delivery valve holder, valve and spring of the No.1 cylinder injection pump.
  3. Reinstall the delivery valve holder and tighten leaving the valve and spring removed.
  4. Rotate the crankshaft slowly feeding fuel, stop when fuel stops flowing/bulging.
  5. Check the timing mark position of the crank pulley mark groove.
  6. Adjust injection timing with the shim between injection pump and cylinder block.
  7. Reassemble the delivery valve and tighten to specified torque.
  8. Install the injection pipe and tighten the sleeve nut.
Inspection/adjustment of valve clearance adjustment

⚠ Use the thickness gauge when the engine is cold.

⚠ Rocker arm is die-cast aluminum — do not over-tighten.

⚠ Do not push down the valve spring when measuring.

Tools: Thickness gauge

  1. Rotate the crankshaft 360 degrees clockwise and set the crank pulley mark groove to the TDC mark of the timing gear case cover.
  2. Remove the cylinder head cover and check whether No.1 cylinder is at compression or exhaust top dead center.
  3. Measure and adjust valve clearance to standard value using the adjusting screw.
  4. Rotate the crankshaft and measure/adjust the remaining valves.
Electromagnetic pump inspection procedure diagnostic

Tools: 24 V power supply

  1. Turn the key switch to ON and check for pulsation in the fuel hose.
  2. Disconnect the electromagnetic pump connector and connect 24 V power supply to the pump side to check operation.
  3. Blow air into the inlet of the electromagnetic pump with your mouth to eliminate sticking.
  4. Install the removed parts and check again from Step 1.
Inspection of compression pressure diagnostic

⚠ Be sure to measure for all cylinders.

⚠ Use the full-charged battery to maintain engine speed of 250 rpm or more.

Tools: Compression gauge 5-8840-2675-0, Adapter 5-8840-9029-0

  1. Warm-up the engine.
  2. Disconnect the battery cable from the negative terminal and remove all glow plugs.
  3. Disconnect the wire connector of the solenoid for engine stopping.
  4. Install the battery cable to the negative terminal.
  5. Install an adapter and gauge of a compression gauge (special tool).
  6. Turn the starter until the gauge stabilizes and measure compression pressure for all cylinders.
Bleeding air from fuel system maintenance
  1. Turn the starter switch to the drive position; the electromagnetic pump operates and air is automatically bled out (automatic air bleed system).
  2. For other than automatic air bleed: bleed air from the fuel pipe eyebolt of No.1 cylinder injection pump, the leak-off pipe eyebolt of the injection nozzle, and the air bleed plug of the fuel filter i
Cooling water level and leak check maintenance

⚠ Do not remove the radiator cap when the cooling water is at high temperature.

Tools: Radiator cap tester

  1. Check cooling water level within the reserve tank between MAX and MIN; replenish with 1:1 mix of water and antifreeze.
  2. Use the radiator cap tester, apply a pressure of 200 kPa {29.0 psi} and check for leaks.
  3. Check that the radiator hose and heater hose are not damaged and the hose clamp is not loose.
EGR cooler air bleeding procedure maintenance

⚠ Replace the copper packing with a new one if the air bleed plug is loosened.

⚠ Replace the coolant when it is cooled.

  1. Loosen the air bleed plug on the EGR cooler.
  2. Pour coolant into the radiator via its opening.
  3. Tighten the plug when the coolant spills over from the air bleed plug.
  4. Pour coolant into the radiator again until filled.
  5. Idle the engine for approx. 5 minutes, stop the engine, and check radiator and reserve tank levels.
Oil filter removal and installation maintenance

Tools: Oil filter wrench

  1. Remove the oil filter using the oil filter wrench (remote filter type / cartridge type).
  2. Apply engine oil to the O-ring of the oil filter.
  3. Install the oil filter using the oil filter wrench.
Sedimenter (fuel/water separator) servicing maintenance

⚠ As the cartridge holds fuel, take care not to dirty around the system when removing it. Also take care of fire.

  1. Rotate the water sedimenter lever until it stops with its handle right above the supporting point (close) to shut out the fuel flow.
  2. Loosen the ring nut to remove the cup and take out the element.
  3. Clean the cup and element and install the new packing in the ring nut.
  4. Securely tighten the cup holding the element to the body with the ring nut.
  5. Rotate the lever until it stops with its handle right below the supporting point (open) to make the fuel flow.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Isuzu 4LE1 family

13
Part #DescriptionCategory
TB1207BLiquid gasket (ThreeBond)Gasket
TB1207CLiquid gasket (ThreeBond)Gasket
897129-6440NozzleInjector
897360-7860Nozzle holder ASMInjector
894423-7560Generator (12V-35A) Hitachi, Ltd.Service part / kit
897225-1170Generator (12V-35A) DENSOService part / kit
897226-8408Generator (12V-20A) Hitachi, Ltd.Service part / kit
897228-3180Generator (12V-50A) Hitachi, Ltd.Service part / kit
897147-5801Injection pumpPump
898074-7740Injection pumpPump
898098-8750Injection pumpPump
897112-8652Starter (12V-2.0kW) DENSO CORPORATIONStarter
898094-1080Starter (12V-2.2kW) Mitsubishi Electric Co.Starter

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

60
8973295680 KuduParts $38.00 FridayParts $40.13 SinoCMP $79.00 17/932200 FridayParts $40.99 5-87812810-4 FridayParts $52.00 8980305701 FridayParts $159.99 8980305700 FridayParts $159.99 8-98201472-0 FridayParts $16.90 8-97034591-0 FridayParts $172.99 SinoCMP $529.00 8-97034591-6 FridayParts $172.99 SinoCMP $529.00 8980490330 FridayParts $59.99 8980305671 FridayParts $139.99 8973148952 FridayParts $237.00 8972112090 FridayParts $26.00 8970488099 FridayParts $219.99 1825530391 FridayParts $65.63 1815530390 FridayParts $65.63 1825530212 FridayParts $65.63 1825530213 FridayParts $65.63 1825530394 FridayParts $65.63 1825530390 FridayParts $65.63 1825530440 FridayParts $65.63 8-97115177-0 FridayParts $450.59 VI8980636630 FridayParts $219.99 VI8980957681 FridayParts $219.99 8942481610 KuduParts $14.00 FridayParts $14.50 SinoCMP $69.00 8941403410 FridayParts $42.50 02/802896 FridayParts $219.99 02/803092 FridayParts $219.99 8971065494 SinoCMP $49.00 FridayParts $75.00 8970476042 FridayParts $48.99 5-82550-029-0 FridayParts $14.50 8972177780 FridayParts $68.78 1-82553-040-1 FridayParts $74.80 0-25000-7912 FridayParts $74.80 1825530400 FridayParts $74.80 4294135 KuduParts $14.00 FridayParts $17.99 4157882 FridayParts $17.99 KuduParts $24.00 8972584792 KuduParts $47.00 FridayParts $49.50 02/802961 KuduParts $47.00 FridayParts $49.50 8-94214962-0 FridayParts $16.99 8973617700 FridayParts $16.99 8970898910 FridayParts $16.99 8-94382546-0 FridayParts $27.00 8971690151 KuduParts $47.00 FridayParts $49.99 8-97169015-0 KuduParts $47.00 FridayParts $52.90 9-13713038-1 KuduParts $47.00 FridayParts $52.90 9-13713038-0 KuduParts $47.00 FridayParts $52.90 8981442741 FridayParts $388.90 8981262311 FridayParts $64.99 8972895430 FridayParts $159.99 8943656742 FridayParts $159.99 8971424110 FridayParts $31.50 104139-1040 FridayParts $155.95 8972293682 FridayParts $155.95 8972293672 FridayParts $199.99 8980928210 FridayParts $679.99 8980928211 FridayParts $679.99 4720761 FridayParts $319.99 8980756761 FridayParts $36.00 8980756760 FridayParts $36.00 32/926119 FridayParts $36.00

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Filters for this engine

  • Air filter: Isuzu 5864014350 Isuzu 8972599390 Donaldson P775687 Donaldson P821575 Donaldson P822858 Wix 46368 Baldwin PA3850 Wix 46438NP
  • Fuel filter: Isuzu 8944015310 Donaldson P502166 Wix 33263 Baldwin PF981
  • Oil filter: Isuzu 5876100080 Donaldson P550162 Wix 51334 Ac Delco X45 Baldwin B179

Cross-referenced via Donaldson + OEM/engine-maker interchange — options to verify against your serial number, not confirmed for every exact variant.

Also used in

4
  • Hitachi EX40U — Excavator Compact
  • Hitachi EX50U — Excavator Compact
  • Hitachi EX55UR-3 — Excavator Compact
  • Hitachi EX58MU — Excavator Compact

Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.

Common questions

What is the oil capacity of the Isuzu 4LE1?

The Isuzu 4LE1 engine has an oil capacity of 8.6 liters.

What is the displacement of the Isuzu 4LE1?

The Isuzu 4LE1 has a displacement of 2.179 liters with 4 cylinders.

Which generators use the Isuzu 4LE1 engine?

The Isuzu 4LE1 powers 7 generator set(s), including Isuzu 4LE1NYBW, Isuzu 4le1t, Isuzu ILS-4LE1-A, Isuzu ILS-4LE1-C, Isuzu ML23IMRD.

What oil filter does the Isuzu 4LE1 use?

The Isuzu 4LE1 uses oil filter part numbers Isuzu 5876100080, Donaldson P550162, Wix 51334.

What fuel filter does the Isuzu 4LE1 use?

The Isuzu 4LE1 uses fuel filter part numbers Isuzu 8944015310, Donaldson P502166, Wix 33263.

What air filter does the Isuzu 4LE1 use?

The Isuzu 4LE1 uses air filter part numbers Isuzu 5864014350, Isuzu 8972599390, Donaldson P775687.

What is a common problem with the Isuzu 4LE1 engine?

A commonly reported issue on generators using the Isuzu 4LE1 is: Starter runs but does not start. Fix: OK.