| Clearance | Axial play of idle gear | 0.058 — 0.115 {0.0023 — 0.0045} | mm {in} | |
| Clearance | Axial play of the connecting rod and the crank pin | 0.20 — 0.33 {0.008 — 0.013} | mm {in} | |
| Clearance | Axial play of the crankshaft | 0.058 — 0.208 {0.0023 — 0.0082} | mm {in} | measure at the front of the thrust in No.2 journal portion |
| Clearance | Axial play of turbine shaft (turbocharger) | 0.06 — 0.09 {0.0024 — 0.0035} | mm {in} | assembly specification; service limit 0.11 {0.0043} |
| Clearance | Clearance between the connecting rod bearing and crank pin (φ25) | 0.026 — 0.067 {0.0010 — 0.0026} | mm {in} | |
| Clearance | Clearance between the connecting rod bearing and crank pin (φ27) | 0.035 — 0.073 {0.0014 — 0.0029} | mm {in} | |
| Clearance | Clearance between the exhaust valve stem and valve guide | 0.030 — 0.063 {0.0012 — 0.0025} | mm {in} | |
| Clearance | Clearance between the idle gear bushing and shaft | 0.025 — 0.085 {0.00098 — 0.00330} | mm {in} | |
| Clearance | Clearance between the inlet valve stem and valve guide | 0.023 — 0.056 {0.0009 — 0.0022} | mm {in} | |
| Clearance | Clearance between the journal and the bearing | 0.029 — 0.072 {0.0011 — 0.0028} | mm {in} | |
| Clearance | Clearance between the rocker arm and the rocker arm shaft | 0.005 — 0.045 {0.0002 — 0.0018} | mm {in} | |
| Clearance | Clearance between the small end bushing and the piston pin | 0.008 — 0.020 {0.00031 — 0.00079} | mm {in} | |
| Clearance | Clearance between the tappet and the cylinder block | 0.020 — 0.054 {0.0008 — 0.0021} | mm {in} | |
| Clearance | Clearance with the cylinder bore (piston) | 0.040 — 0.085 {0.0016 — 0.0033} | mm {in} | measured 54.85 mm from top surface |
| Clearance | Deflection of the fan belt (approx. 98 N {22 lb}) | Approx. 8.0 — 10.0 {0.315 — 0.394} | mm {in} | push between the fan pulley and the generator pulley |
| Clearance | Valve clearance (service limit) | 0.35 — 0.45 | mm | cold |
| Clearance | Valve clearance inlet valve | 0.40 ± 0.05 | mm | at cold condition |
| Gap | Pinion gap (starter) | 0.5 — 2.0 {0.020 — 0.079} | mm {in} | |
| Gap | Piston ring end gap — Oil ring | 0.20 — 0.40 {0.008 — 0.016} | mm {in} | |
| Gap | Piston ring end gap — Second ring | 0.20 — 0.40 {0.008 — 0.016} | mm {in} | |
| Gap | Piston ring end gap — Top ring | 0.20 — 0.35 {0.008 — 0.014} | mm {in} | |
| Injection timing | Fuel injection timing (at stop) | 12 | ° BTDC | at stop |
| Injection timing | Injection timing | BTDC 2° | ° | standard |
| Pressure | Compression pressure of the cylinder | 3.04 {441} | MPa {psi} | coolant temperature 70 — 85 °C, engine speed approx. 250 rpm |
| Pressure | Compression pressure service limit | 2.5 {363} | MPa {psi} | approx. 250 rpm |
| Pressure | Injection pressure | 14.7 {2,132} | MPa {psi} | |
| Pressure | Lubrication oil pressure | 147 {21} | kPa {psi} | at 1,000 rpm |
| Pressure | Lubrication oil pressure | 294 {43} | kPa {psi} | at 1,800 rpm |
| Pressure | Lubrication oil pressure | 343 — 686 {50 — 100} | kPa {psi} | at 2,200 rpm |
| Pressure | Nozzle opening pressure | 15.2 — 16.2 {2205 — 2350} | MPa {psi} | |
| Pressure | Relief valve starting pressure (oil pump) | 391 — 489 {56.7 — 70.9} | kPa {psi} | |
| Pressure | Relief valve starting pressure (oil pump) | 490 — 588 {71.1 — 85.3} | kPa {psi} | |
| Pressure | Water pressure test (three minutes) | 490 {71} | kPa {psi} | three minutes |
| Resistance | Field coil resistance (12V-35A Hitachi generator) | 3.1 | Ω | at 20 °C |
| Resistance | Field coil resistance (12V-50A generator) | 2.6 | Ω | at 20 °C |
| Resistance | Glow plug resistance | 3 | Ω | |
| Speed | Compression test engine speed | 250 | rpm | full-charged battery |
| Temperature | EGR valve closes when engine coolant temperature | 55 {131} | °C {°F} | closed position |
| Temperature | EGR valve opens when engine coolant temperature | 60 {140} | °C {°F} | opened position |
| Temperature | Thermostat full-open temperature | 95 {203} | °C {°F} | at barometric pressure |
| Temperature | Thermostat working start temperature | 82 {180} | °C {°F} | at barometric pressure |
| Torque | Bearing cap bolt (connecting rod small end diameter φ25 mm) | 73.5 — 83.4 {7.5 — 8.5 / 54.2 — 61.5} | N·m {kgf·m/lb·ft} | apply engine oil to thread and seating surface |
| Torque | Bearing cap bolt (connecting rod small end diameter φ27 mm) | 23 — 26 {2.3 — 2.7 / 17.0 — 19.2} → 100° — 115° | N·m {kgf·m/lb·ft} | apply engine oil to thread and seating surface |
| Torque | Camshaft gear lock nut | 68.6 — 88 {6.99 — 8.97 / 50.5 — 64.9} | N·m {kgf·m/lb·ft} | |
| Torque | Control lever nut (governor) | 11.8 — 17.7 {1.2 — 1.8 / 8.7 — 13.1} | N·m {kgf·m/lb·ft} | |
| Torque | Crank bearing cap bolt | 83.4 — 93.2 {8.5 — 9.5 / 61.5 — 68.7} | N·m {kgf·m/lb·ft} | apply engine oil to thread and seating surface |
| Torque | Crank pulley mounting bolt | 167 — 186 {17.0 — 19.0 / 123.2 — 137.2} | N·m {kgf·m/lb·ft} | |
| Torque | Cylinder head bolt M12 × 1.5 | 83.4 — 93.2 {8.5 — 9.5 / 61.5 — 68.7} → 60° — 90° | N·m {kgf·m/lb·ft} | angle method; apply engine oil to seating surface and thread |
| Torque | Cylinder head bolt M8 × 1.25 | 24.5 — 34.3 {2.5 — 3.5 / 18.1 — 25.3} | N·m {kgf·m/lb·ft} | |
| Torque | Delivery valve holder | 39.2 — 44.1 {4.0 — 4.5 / 28.9 — 32.5} | N·m {kgf·m/lb·ft} | |
| Torque | Flywheel housing mounting bolt | 41.2 — 54.9 {4.2 — 5.6 / 30.4 — 40.5} | N·m {kgf·m/lb·ft} | |
| Torque | Flywheel mounting bolt | 88.3 — 108 {9.0 — 11.0 / 65.1 — 79.7} | N·m {kgf·m/lb·ft} | tighten in numerical order |
| Torque | Glow plug | 20.0 — 25.0 {2.0 — 2.5 / 14.8 — 18.4} | N·m {kgf·m/lb·ft} | |
| Torque | Idle gear thrust collar bolt | 20.6 — 30.4 {2.1 — 3.1 / 15.2 — 22.4} | N·m {kgf·m/lb·ft} | |
| Torque | Injection pipe sleeve nut | 14.7 — 24.5 {1.5 — 2.5 / 10.8 — 18.1} | N·m {kgf·m/lb·ft} | |
| Torque | Nozzle holder ASM | 39.2 — 49.0 {4.0 — 5.0 / 28.9 — 36.1} | N·m {kgf·m/lb·ft} | |
| Torque | Oil filter | 14.7 — 20.6 {1.5 — 2.1 / 10.8 — 15.2} | N·m {kgf·m/lb·ft} | |
| Torque | Oil pan drain plug | 68.6 — 88.2 {7.0 — 9.0 / 50.6 — 65.1} | N·m {kgf·m/lb·ft} | |
| Torque | Starter mounting bolt | 93.2 — 113 {9.5 — 11.5 / 68.7 — 83.3} | N·m {kgf·m/lb·ft} | |
| Valve clearance | Valve clearance (inlet and exhaust) | 0.40 | mm | cold |