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Engraved aluminum punched Controller

The Engraved aluminum punched is a generator-set controller. It is used on generator sets from Generac, including the MLT4200IF4.

2
Generator sets
Generac
Brand
20–40.2 kW
Power range
Diesel
Fuel

Generator sets using this controller

2

Engines paired with this controller

1

Troubleshooting

16

Fault codes

CodeMeaning
Battery Under/Over VoltageEngine’s DC supply has fallen below or risen above its configured alarm level.
Check Engine FaultA fault not recognized by the controller has been detected.
Low Fuel LevelEngine’s fuel level has fallen below its configured low fuel level alarm.
Low Oil PressureEngine oil pressure has fallen below its configured low oil pressure alarm level.
OverspeedEngine speed has risen above its configured overspeed alarm level.
UnderspeedEngine speed has fallen below its configured underspeed alarm level.

Symptoms & remedies

SymptomCauseRemedy
High coolant temperature shutdownLow coolant levelAllow engine to cool, then check coolant level in radiator. Add coolant if needed
Low oil pressure shutdownOil level lowCheck oil level. Add oil if necessary
Mast Lights Off, Checking Inside the Control BoxLoose lighting connectionsCheck the connections inside the control box and inside each ballast box
Mast Lights Off, Checking Outside the Control BoxLight fixture is too hotAllow light to cool 10-15 minutes before restarting
Mast Lights On But the Light Output is LowFixture and/or lens is dirtyClean reflective surface inside fixture and both inside and outside surface of glass lens. Use mild soap and water to clean lens. Other chemicals may have an adverse effect on the glass
One or more lights do not turn onLight breaker trippedCheck light breakers
The lights are flashingDusk-to-dawn sensor adjustment neededAdjust the dusk-to-dawn sensor to increase or decrease light received
Unit cranks, but will not startFuel level lowCheck fuel level in tank
Unit stalls when export power is usedLoad exceeds unit ratingTurn outlet breaker ON and load sense switch OFF, confirm generator output is 60hz + or - 2hz. Reapply load
Unit starts, but stumbles and diesAmbient temperature too lowCheck if ambient temperature is within unit limits

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.