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MTU 16 V 4000 G23 Troubleshooting

MTU 16 V 4000 G23 troubleshooting: 59 fault codes and symptom-cause-remedy entries from the manufacturer's own service documentation.

MTU 16 V 4000 G23 — full specs, parts & maintenance.

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Troubleshooting

59

Fault codes

CodeMeaningRemedy
ADECEngine governor ADEC (ECU 7) for Series 4000 genset engines - Fault messages
003HI T-FuelContact Service.
004SS T-FuelContact Service.
005HI T-Charge Air1. Reduce power. 2. Check intercooler.
006SS T-Charge AirContact Service.
015AL L1 T-Coolant Intercooler
016SS P-Lube Oil1. Check oil level, top up as necessary (→ Page 134). 2. Attempt to restart engine (→ Page 57).
019HI T-Exhaust ACheck cabling (→ Page 155).
020SS T-Exhaust AContact Service.
021HI T-Exhaust BCheck cabling (→ Page 155).
022SS T-Exhaust BContact Service.
023LO Coolant Level
024SS Coolant Level
025HI P-Diff. Lube Oil
026HI P-Diff. Lube Oil
027HI Leak Fuel Level
009AL L1 T-CoolantReduce power.
010AL L2 T-CoolantReduce power. Check intercooler.
029HI ETC 2 idle speedContact Service.
030SS Engine SpeedAcknowledge alarm. Attempt to restart engine.
031HI ETC 1 overspeedContact Service.
032SS ETC 1 overspeedReduce power. Check air filters.
036HI ETC 2 overspeedReduce power. Contact Service.
037SS ETC 2 overspeedReduce power. Contact Service.
038AL ETC Synchro FaultReduce power. Contact Service.
039AL ETC 2 cut-in failureReduce power. Contact Service.
044L1 Coolant LevelCheck coolant level.
051HI T-Lube OilReduce power.
052SS T-Lube OilReduce power. Check engine oil level
057LO P-CoolantCheck coolant circuit.
058SS P-CoolantAutomatic shutdown. Check coolant level.
063HI P-CrankcaseReduce power. Replace oil separator element.
064SS P-CrankcaseReplace oil separator element. Contact Service.
065LO P-FuelCheck fuel lines for leaks. Clean and flush fuel prefilter. Replace filter element of fuel prefilter.
066SS P-FuelCheck fuel lines for leaks. Clean and flush fuel prefilter. Replace filter element of fuel prefilter.
067HI T-CoolantReduce power.
068SS T-CoolantAllow engine to cool down. Check coolant cooler, clean if necessary. Restart engine. Contact Service.
087AL Rail LeakageContact Service.
082HI P-Fuel (Common Rail pressure > reference value; DBR fuel limitation, start of injection readjusted towards late; suction restrictor of HP fuel block jamming or HP fuel control block wiring faulty.Contact Service.
083LO P-Fuel (Common Rail pressure < reference value; DBR fuel limitation, start of injection readjusted towards late; suction restrictor of HP fuel block jamming or HP fuel control block wiring faulty.Contact Service.
084HI P-Fuel (Common Rail pressure > reference value; DBR fuel limitation, start of injection readjusted towards late; suction restrictor of HP fuel block jamming or HP fuel control block wiring faulty.Contact Service.
085LO P-Fuel (Common Rail pressure < reference value; DBR fuel limitation, start of injection readjusted towards late; suction restrictor of HP fuel block jamming or HP fuel control block wiring faulty.Contact Service.
090SS No Idling SpeedContact Service.
091SS No Runup SpeedContact Service.
092SS No Starter SpeedContact Service.
093SS T-PreheatCheck preheater.
094LO T-PreheatCheck preheater.
095AL Prelubrication FaultCheck oil priming system.
102Consumption Meter FaultyContact Service.
104Eng Hours Counter DefectContact Service.
118LO ECU Supply VoltageCheck ECU supply voltage. Contact Service.
119LOLO ECU Supply VoltageCheck ECU supply voltage. Contact Service.
120HI ECU Supply VoltageCheck ECU supply voltage. Contact Service.
121HIH] ECU Supply VoltageCheck ECU supply voltage. Contact Service.
13415V POS ECU DEFECTReplace ECU.
13615V NEG ECU DEFECTContact Service.
142BANK1 ECU DEFECTReplace ECU.
144BANK2 ECU DEFECTReplace ECU.
150Li AD-TEST3 SUPPLYReplace ECU.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.