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Cummins/Onan MDKAA Troubleshooting

Cummins/Onan MDKAA troubleshooting: 8 fault codes and symptom-cause-remedy entries from the manufacturer's own service documentation.

Cummins/Onan MDKAA — full specs, parts & maintenance.

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Troubleshooting

8

Fault codes

CodeMeaning
Check Engine‘Check Engine’ Fault Shutdown

Symptoms & remedies

SymptomCauseRemedy
Engine does not stop runningMalfunctioning fuel solenoid or linkagePull the stop lever to the right and hold it there until the engine stops (see figure). PULL TO RIGHT AND HOLD UNTIL ENGINE STOPS
ENGINE DOES NOT CRANK FROM REMOTE PANELEmergency Stop Switch OFF; "Check Generator" or "Check Engine" Fault; Faulty remote circuitPush ON.; Service the fault as necessary and push fault reset button in. See “CHECK ENGINE” FAULT SHUTDOWN or “CHECK GENERATOR” FAULT SHUTDOWN.; Try starting at the genset control panel. If the genset starts, have the remote circuit repaired as necessary.
ENGINE DOES NOT CRANK FROM GENSET PANELEmergency Stop Switch OFF; "Check Generator" or "Check Engine" Fault; Cranking voltage too lowPush ON.; Service the fault as necessary and push fault reset button in. See “CHECK ENGINE” FAULT SHUTDOWN or “CHECK GENERATOR” FAULT SHUTDOWN.; a. Clean and tighten or replace the positive (+) and negative (- ) battery cable connectors and cables at the battery and the genset. b. Recharge or replace the battery. Specific gravity for a fully charged battery is approximately 1.260 at 80° F (27° C).
ENGINE CRANKS BUT DOES NOT STARTEngine not getting fuel; Blocked air inlet; Low engine temperature; Cranking voltage too lowA. Open any closed shutoff valve. b. Check fuel level and refill as necessary. c. Prime the fuel system (p. 24). d. Check for fuel (air) leaks at all fittings and tighten as necessary. e. Replace the fuel filter (p. 23).; Service as necessary.; a. Plug in, repair or install engine coolant and engine oil heaters. b. Replace the engine oil if it is not of the recommended viscosity for the ambient temperature.; a. Clean and tighten or replace the positive (+) and negative (- ) battery cable connectors and cables at the battery and the genset. b. Recharge or replace the battery. Specific gravity for a fully charged battery is approximately 1.260 at 80° F (27° C).
"CHECK ENGINE" FAULT SHUTDOWNLow engine oil pressure; High engine temperature; High exhaust temperatureCheck engine oil level, repair any leaks and fill to the proper level (p. 17).; a. Check engine coolant level, repair any leaks and fill to the proper level (p. 18). b. Check V-belt tension (p. 20). c. Clean and service the cooling system as required to restore full cooling capacity (p. 18).; a. Open the sea cock. b. Remove any blockage in the sea water strainer. c. Prime the sea water pump (p. 22). d. Replace the sea water pump impeller (p. 22). e. Clean seaweed and pump debris from heat exchanger (p. 22). f. Remove blockage covering the sea water hull strainer.
"CHECK GENERATOR" FAULT SHUTDOWNGenerator overloadRun with less load.
NO OUTPUT VOLTAGEA line circuit breaker is Off. A line circuit breaker has Tripped.Find out why the circuit breaker was turned Off, make sure it is safe to reconnect power, and then throw the circuit breaker On. Shut down the genset and have service performed as necessary to clear the short circuit or ground fault that caused tripping. Then Reset the circuit breaker and start the genset.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan MDKAA: Engine does not stop running — what causes it?

Documented causes: Malfunctioning fuel solenoid or linkage. See the table for the matching fixes.

Cummins/Onan MDKAA: ENGINE DOES NOT CRANK FROM REMOTE PANEL — what causes it?

Documented causes: Emergency Stop Switch OFF; "Check Generator" or "Check Engine" Fault; Faulty remote circuit. See the table for the matching fixes.

Cummins/Onan MDKAA: ENGINE DOES NOT CRANK FROM GENSET PANEL — what causes it?

Documented causes: Emergency Stop Switch OFF; "Check Generator" or "Check Engine" Fault; Cranking voltage too low. See the table for the matching fixes.