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Cummins/Onan DXBA Troubleshooting

Cummins/Onan DXBA troubleshooting: 18 fault codes from the manufacturer's own service documentation.

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Troubleshooting

18

Fault codes

CodeMeaningCauseRemedy
1Green RUN lamp lights following engine start-upIndicates all engine systems are normal. No corrective action required.
2PREHI ENGINE TEMP lamp lights. Engine continues to operateIndicates engine has begun to overheat and engine temperature has risen to approximately 220° F (105° C)If generator is powering non-critical and critical loads, and cannot be shut down, use the following: a. Reduce load if possible by turning off non-critical loads; b. Check air inlets and outlets and remove any obstructions to airflow; c. Open doors or windows in generator area to increase ventilation. If engine can be stopped, follow procedure in step 3
3HI ENG TEMP lamp lights. Engine shuts downIndicates engine has overheated (engine temperature has risen above 230° F/110° C) or coolant level is low (sets with coolant level sensor)Allow engine to cool down completely before proceeding with the following checks: a. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary; b. Check for obstructions to cooling airflow and correct as necessary; c. Check for a slipping fan belt, tighten if loose; d. Reset control and restart after locating and correcting problem. Contact your distributor if none of the above applies
4PRELO OIL PRES lamp lights. Engine continues to operateIndicates engine oil pressure has dropped to 20 psi (138 kPa)If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure. If engine can be stopped, follow procedure in step 5
5LO OIL PRES lamp lights. Engine shuts down. NOTE: See also Step 6Indicates engine oil pressure has dropped to 14 psi (97 kPa)Check oil level, replenish as necessary. Check oil lines and filters for leaks, repair as required. Reset control and restart. Contact your distributor if oil pressure is not in the range of 35 to 55 psi (241 to 379 kPa)
6OVERCRANK lamp lights and engine stops cranking. Or. Engine runs, shuts down, and LO OIL PRES lamp lightsIndicates possible fuel system problemA. Check for empty fuel tank, fuel leaks, or plugged fuel lines and correct as required; b. Check for dirty fuel filter and replace if necessary (see MAINTENANCE section); c. Check for dirty or plugged air filter and replace if necessary (see MAINTENANCE section); d. Refer to step 5; e. Reset the control and restart after correcting the problem. Contact your distributor for service if none of the above applies
7Engine runs and then shuts down, OVERSPEED lamp lightsIndicates engine has exceeded normal operating speedContact your distributor for service
8SWITCH OFF lamp flashesIndicates Run-Stop-Remote switch is in the Stop position which will prevent automatic startingMoving the Run-Stop-Remote switch to the Remote position will stop the lamp flashing and enable automatic starting
9LO FUEL lamp lights. Engine continues to runIndicates diesel fuel supply is running lowCheck fuel supply and replenish as required
10LO FUEL lamp lights. Engine shuts down and LO OIL PRES lamp lightsIndicates engine has run out of fuelCheck fuel level and replenish as required
11LO ENG TEMP lamp lights. Set is in standby mode but is not operating. (Lamp lights when engine coolant temperature is 70° F (21° C) or lower. Since the lamp goes out after the engine warms up, there should be no cause for alarm if it remains lighted during initial generator set operation.)Indicates engine coolant heater is not operating or is not circulating coolantCheck for the following conditions: a. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required; b. Check for low coolant level and replenish if required. Look for possible coolant leakage points and repair as required; c. Contact your distributor if none of the above applies
12The FAULT 1 or FAULT 2 fault lamp lights. Engine shuts down immediately, engine runs for several seconds and then shuts down, or engine continues to runThe standard undesignated fault functions are programmed to shut down the set when a fault is sensed. Fault 1 is timed delayed while Fault 2 is immediate. The nature of the fault is an optional selection that is determined when the set installation is designed. The undesignated fault functions may also be programmed for non-shutdown or non-time delay
13Fault lamp lights but no fault exists. Engine gauges show oil pressure, engine temperature, and frequency (speed) are within normal limitsThe monitor board or a sensor may be at faultContact your distributor for service
14Engine starts from generator control panel but will not start automatically or from a remote panel. (Note: The Run-Stop-Remote switch must be in the Remote position for automatic or remote starting.)Remote circuit breaker is trippedReset breaker and restart. Contact your distributor if breaker trips after resetting
15Engine will not crankIndicates possible fault with control or starting systemCheck for the following conditions: a. Fault lamp on. Correct fault and reset control; b. Poor battery cable connections. Clean the battery cable terminals and tighten all connections; c. Discharged or defective battery. Recharge or replace the battery; d. Contact your distributor for assistance if none of the above applies
16No AC output voltageVoltage regulator is inoperativeRefer to Initial Start and Checks, and Adjustments sections of your Installation Manual for voltage check and adjustment procedures. Contact your distributor if voltage build-up is still a problem
17Green RUN lamp does not light following engine start-upIndicates possible Start/Disconnect relay failureContact your distributor for assistance
FAULT 1 or FAULT 2The fault lamp lights. Engine shuts down immediately, engine runs for several seconds and then shuts down, or engine continues to run.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan DXBA: PREHI ENGINE TEMP lamp lights. Engine continues to operate — what causes it?

Documented causes: Indicates engine has begun to overheat and engine temperature has risen to approximately 220° F (105° C). See the table for the matching fixes.

Cummins/Onan DXBA: HI ENG TEMP lamp lights. Engine shuts down — what causes it?

Documented causes: Indicates engine has overheated (engine temperature has risen above 230° F/110° C) or coolant level is low (sets with coolant level sensor). See the table for the matching fixes.

Cummins/Onan DXBA: PRELO OIL PRES lamp lights. Engine continues to operate — what causes it?

Documented causes: Indicates engine oil pressure has dropped to 20 psi (138 kPa). See the table for the matching fixes.