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Cummins/Onan DGBB Troubleshooting

Cummins/Onan DGBB troubleshooting: 72 fault codes and symptom-cause-remedy entries from the manufacturer's own service documentation.

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Troubleshooting

72

Fault codes

CodeMeaningRemedy
F01Generator does not start.Check the battery voltage and ensure it is above 12V. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting.
F02Generator produces low output power.Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting.
F03Generator produces excessive noise.Check the engine oil level and ensure it is within the recommended range. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting.
F04Generator produces excessive vibration.Check the engine mounts for any damage or wear. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting.
F05Generator produces excessive exhaust smoke.Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting.
F06Generator produces excessive heat.Check the cooling system for any leaks or blockages. Verify that the coolant level is within the recommended range. Refer to the Fault Code Table for further troubleshooting.
F07Generator produces excessive oil consumption.Check the engine oil level and ensure it is within the recommended range. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting.
F08Generator produces excessive fuel consumption.Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting.
121Speed Signal Lost
135Oil Pressure Sensor High
141Oil Pressure Sensor Low
143Pre-Low Oil Pressure Sensor
144Coolant Temperature Sensor High
145Coolant Temperature Sensor Low
146Pre-High Cool Temp
151High Coolant Temp
197Low Coolant Level
234Overspeed
235Low Coolant Level
359Fail to Start
415Low Oil Pressure
441Low Battery Voltage
442High Battery Voltage
1123Shutdown After Battle Short
1124Delayed Shutdown
1131Battle Short Active
1244Engine Normal Shutdown
1311Customer Inputs #1
1312Customer Inputs #2
1317Customer Inputs #3
1318Customer Inputs #4
1334Crit Scaler OR
1335Non-Crit Scaler OR
1416Fail to Shutdown
1417Power Down Failure
1433Emergency Stop
1434Remote Emergency Stop
1435Low Coolant Temperature
1438Fail to Crank
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current
2335Excitation Fault
2336Memory Error
2341High Control Temperature
2342Too Long in Idle
2967Governor Fault
2968AVR Fault
2969LON Failure
2972Field Overload

Symptoms & remedies

SymptomCauseRemedy
Generator does not startCheck the fault codes and refer to the troubleshooting table for specific issues. Ensure that all connections are secure, and the control panel is powered on.
Generator produces low voltage outputRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces high voltage outputRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces inconsistent voltage outputRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces inconsistent frequency outputRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces noise during operationRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces excessive heatRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
Generator produces smokeRefer to the fault codes and troubleshooting table for possible causes such as a faulty alternator or incorrect settings. Check the generator's load and ensure it is within the rated capacity.
The engine does not startThe starter will disengage after a specified period of time and the control will indicate an overcrank shutdown.Place the O/Manual/Auto switch in the O position and press the Fault Acknowledge/Reset button. Before attempting to restart, wait two minutes for the starter motor to cool and then repeat the starting procedure. If the engine does not run after a second attempt, refer to the Troubleshooting section.
Status Indicators are not functioning properly.Check the status indicators for any visible damage or loose connections. If the issue persists, refer to the Fault Code Table for further troubleshooting.
Line Circuit Breaker (Optional) trips frequently.Check the circuit breaker for any visible damage or loose connections. Verify that the generator's load is within the rated capacity of the circuit breaker.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan DGBB: The engine does not start — what causes it?

Documented causes: The starter will disengage after a specified period of time and the control will indicate an overcrank shutdown.. See the table for the matching fixes.