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Cummins/Onan DFM Series 60Hz Troubleshooting

Cummins/Onan DFM Series 60Hz troubleshooting: 4 fault codes and 21 symptom-cause-remedy entries from the manufacturer's own service documentation.

Cummins/Onan DFM Series 60Hz — full specs, parts & maintenance.

All Cummins/Onan fault codes →

Troubleshooting

25

Fault codes

CodeMeaningRemedy
*Low oil pressure shutdownLow oil pressure shutdown.A. Oil level. Replenish if necessary. b. Sensor. Faulty sensor will shut down engine. c. Refer to engine service manual for troubleshooting guide for oil system.
*High engine temperature shutdownHigh engine temperature shutdown.A. Coolant level. Replenish if necessary. b. City water cooled sets. Check water flow, valves, etc. c. Check sensor; check thermostat. d. Radiator model, check fan belts, radiator for obstructions, etc.
Overspeed shutdownOverspeed shutdown.Check governor and throttle linkages for freedom of movement. Check overspeed switch.
Overspeed light on, no shutdownOverspeed light on, no shutdown.Disconnect wire at TB11-29. Light on after reset; replace engine monitor board.

Symptoms & remedies

SymptomCauseRemedy
Engine stops cranking and fault lamp lights, after cranking approximately 75 secondsSee engine service manual for troubleshooting fuel system; After correcting problem, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset, then back to the required running position.
Fault lamp lights immediately after engine startsOverspeed condition as engine startsCheck for overspeed condition as engine starts.
Fault lamp lights and engine shuts down after running for a periodOil level (engine will shut down if sensor is closed)Check oil level.
Fault lamp lights and engine shuts down after running for a periodOil system faultCheck engine manual for troubleshooting oil system.
Fault lamp lights and engine shuts down after running for a periodHigh engine temperatureCheck coolant level; check water flow (city water cooled systems); check radiator for free air flow, and fan belts for tightness; See engine manual for troubleshooting cooling system.
Fault lamp lights and engine shuts down after running for a periodFaulty oil pressure sensor or faulty high engine temperature sensorCheck for faulty oil pressure sensor or faulty high engine temperature sensor.
Engine runs, shuts down and cranks for 75-seconds. Cranking cycle stops; fault lamp lightsCheck fuel supply.
Fault lamp lights, no fault existsTo check a no-fault condition, disconnect leads from TB11 terminals 29, 30 and 31. If fault lamp lights with leads disconnected, replace engine monitor board. Reconnect leads.
Overcrank fault lamp lights and engine stops cranking after approximately 75-secondsSee engine service manual for troubleshooting fuel system; After correcting fault, reset engine monitor relay by placing Run-Stop/Reset-Remote switch to Stop/Reset position, depressing Reset button, then to the required running position.
Engine runs, shuts down, cranks for 75-seconds, cranking cycle stops, overcrank light ONCheck fuel supply.
Low oil pressure shutdownOil levelCheck oil level. Replenish if necessary.
Low oil pressure shutdownSensor (faulty sensor will shut down engine)Check sensor.
Low oil pressure shutdownOil system faultRefer to engine service manual for troubleshooting guide for oil system.
High engine temperature shutdownCoolant levelCheck coolant level. Replenish if necessary.
High engine temperature shutdownCity water cooled sets — water flow, valves, etc.Check water flow, valves, etc.
High engine temperature shutdownSensor; thermostatCheck sensor; check thermostat.
High engine temperature shutdownRadiator model — fan belts, radiator obstructions, etc.Check fan belts, radiator for obstructions, etc.
Overspeed shutdownCheck governor and throttle linkages for freedom of movement; Check overspeed switch.
Overspeed light on, no shutdownDisconnect wire at TB11-29. Light on after reset; replace engine monitor board.
Low oil pressure light ON. No shutdown.Disconnect wire at TB11-30. Light ON after relay reset. Replace engine monitor board.
High engine temperature light ON. No shutdown.Disconnect wire at TB11-31. Light ON after relay reset. Replace engine monitor board.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan DFM Series 60Hz: Fault lamp lights and engine shuts down after running for a period — what causes it?

Documented causes: Oil level (engine will shut down if sensor is closed); Oil system fault; High engine temperature; Faulty oil pressure sensor or faulty high engine temperature sensor. See the table for the matching fixes.

Cummins/Onan DFM Series 60Hz: High engine temperature shutdown — what causes it?

Documented causes: Coolant level; City water cooled sets — water flow, valves, etc.; Sensor; thermostat; Radiator model — fan belts, radiator obstructions, etc.. See the table for the matching fixes.

Cummins/Onan DFM Series 60Hz: Low oil pressure shutdown — what causes it?

Documented causes: Oil level; Sensor (faulty sensor will shut down engine); Oil system fault. See the table for the matching fixes.