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Cummins/Onan DFEK Troubleshooting

Cummins/Onan DFEK troubleshooting: 16 fault codes and symptom-cause-remedy entries from the manufacturer's own service documentation.

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Troubleshooting

16

Fault codes

CodeMeaningCause
121SPEED SIGNAL LOSTIndicates that no magnetic pickup pulses were sensed for a Loss of Speed delay. If a magnetic pickup is disabled, this fault is not activated.
135OIL PRESS SENSOR OOR HIGHIndicates the oil pressure sensor output is out of range (OOR), high.
141OIL PRESS SENSOR OOR LOWIndicates the oil pressure sensor output is out of range (OOR), low.
143PRE-LOW OIL PRESSUREIndicates the engine oil pressure is approaching an unacceptable level.
144COOLANT SENSOR OOR LOWIndicates the coolant temperature sensor output is out of range (OOR), low.
145COOLANT SENSOR OOR HIGHIndicates the coolant temperature sensor output is out of range (OOR), high.
146PRE-HIGH COOLANT TEMPIndicates that the engine is operating near cooling system capacity. Increase in load or higher ambient temperature may cause High Coolant Temp (code 151) shutdown.
151HIGH COOLANT TEMPIndicates that the engine coolant temperature is above normal and has reached the Shutdown trip point.
153INTAKE MANIFOLD TEMP OOR HIGHIndicates that the intake manifold temperature sensor is out of range (OOR), high.
154INTAKE MANIFOLD TEMP OOR LOWIndicates that the intake manifold temperature sensor is out of range (OOR), low.
155INTAKE MANIFOLD TEMP HIGHIndicates that the intake manifold temperature sensor is above normal and has reached

Symptoms & remedies

SymptomCauseRemedy
Battle Short mode is enabled and an overridden shutdown fault occursThe Shutdown lamp lights, even though the generator set continues to run.
Battery faultContact your nearest Cummins distributor.
Battery overchargedCharge alternator fault
Mains battery charge faultContact your nearest Cummins distributor.
Low battery fluid levelCheck the charger; it may not be shutting off when the charge is complete. Battery terminals getting hot Poor battery connection Clean connections, reconnect and tighten securely.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan DFEK: Battle Short mode is enabled and an overridden shutdown fault occurs — what causes it?

Documented causes: The Shutdown lamp lights, even though the generator set continues to run.. See the table for the matching fixes.

Cummins/Onan DFEK: SPEED SIGNAL LOST — what causes it?

Documented causes: Indicates that no magnetic pickup pulses were sensed for a Loss of Speed delay. If a magnetic pickup is disabled, this fault is not activated.. See the table for the matching fixes.

Cummins/Onan DFEK: OIL PRESS SENSOR OOR HIGH — what causes it?

Documented causes: Indicates the oil pressure sensor output is out of range (OOR), high.. See the table for the matching fixes.