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Cummins/Onan 350 IDIFIN Troubleshooting

Cummins/Onan 350 IDIFIN troubleshooting: 20 symptom-cause-remedy entries from the manufacturer's own service documentation.

Cummins/Onan 350 IDIFIN — full specs, parts & maintenance.

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Troubleshooting

20

Symptoms & remedies

SymptomCauseRemedy
Engine stops cranking and fault lamp lights, after cranking approximately 75 secondsCheck for empty fuel tank, fuel system leaks, or plugged fuel filters and/or supply lines. Correct as required.
Fault lamp lights immediately after engine starts and unit shuts downPossible overspeed conditionCheck the governor and throttle linkage for binding and freedom of movement. Check electronic governor connections. Contact an Onan Distributor or the engine manufacturer if linkage is not at fault.
Fault lamp lights and engine shuts down after running for a periodLow oil levelCheck oil level and replenish if necessary.
Fault lamp lights and engine shuts down after running for a periodLow coolant levelCheck coolant level of radiator and heat exchanger sets and replenish if necessary.
Fault lamp lights and engine shuts down after running for a periodSlipping drive belts or obstructions to the airflowCheck for slipping drive belts or for obstructions to the airflow.
Fault lamp lights and engine shuts down after running for a periodWater flow valve on city water cooled sets out of adjustmentCheck water flow valve on city water cooled sets and adjust if necessary.
Fault lamp lights and engine shuts down after running for a periodNone of the aboveContact an Onan Distributor or the engine manufacturer if none of the above.
Engine runs, shuts down and cranks for 75-seconds. Cranking cycle stops; fault lamp lightsDirty fuel filtersCheck for dirty fuel filters and replace if necessary. (See MAINTENANCE section)
Engine runs, shuts down and cranks for 75-seconds. Cranking cycle stops; fault lamp lightsDirty or plugged air filtersCheck for dirty or plugged air filters and replace if necessary. (See MAINTENANCE section)
Fault lamp lights, no fault existsEngine monitor board or sensor malfunctionContact an Onan Distributor.
Overcrank fault lamp lights and engine stops cranking after approximately 75-secondsCheck for empty fuel tank, fuel system leaks, or plugged fuel filters, and/or supply lines. Correct as required.
Engine runs, shuts down, cranks for 75-seconds, cranking cycle stops, overcrank light ONDirty fuel filtersCheck for dirty fuel filters and replace if necessary. (See MAINTENANCE section).
Engine runs, shuts down, cranks for 75-seconds, cranking cycle stops, overcrank light ONDirty or plugged air filtersCheck for dirty or plugged air filters and replace if necessary. (See MAINTENANCE section)
Low oil pressure shutdownLow oil levelCheck oil level and replenish if necessary. Contact an Onan Distributor if oil level is correct.
High engine temperature shutdownLow coolant levelCheck coolant level of radiator and heat exchanger sets and replenish if necessary.
High engine temperature shutdownSlipping drive belts or obstructions to the airflowCheck for slipping drive belts or for obstructions to the airflow.
High engine temperature shutdownWater flow valve on city water cooled sets out of adjustmentCheck water flow valve on city water cooled sets and adjust if necessary.
High engine temperature shutdownNone of the aboveContact an Onan Distributor or the engine manufacturer if none of the above.
Overspeed shutdownGovernor and throttle linkage binding or restricted movement; electronic governor wire connectionsCheck the governor and throttle linkage for binding and freedom of movement. Check wire connections on electronic governor. Contact an Onan Distributor or the engine manufacturer if linkage is not at fault.
Overspeed light on, no shutdown. Low oil pressure light ON. No shutdown. High engine temperature light ON. No shutdownEngine monitor board or sensor malfunctionContact an Onan Distributor.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Common questions

Cummins/Onan 350 IDIFIN: Fault lamp lights and engine shuts down after running for a period — what causes it?

Documented causes: Low oil level; Low coolant level; Slipping drive belts or obstructions to the airflow; Water flow valve on city water cooled sets out of adjustment. See the table for the matching fixes.

Cummins/Onan 350 IDIFIN: High engine temperature shutdown — what causes it?

Documented causes: Low coolant level; Slipping drive belts or obstructions to the airflow; Water flow valve on city water cooled sets out of adjustment; None of the above. See the table for the matching fixes.

Cummins/Onan 350 IDIFIN: Engine runs, shuts down and cranks for 75-seconds. Cranking cycle stops; fault lamp lights — what causes it?

Documented causes: Dirty fuel filters; Dirty or plugged air filters. See the table for the matching fixes.