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Yanmar — Turbocharger Turbine Cleaning (TPS44, 720/750 min-1, water cleaning)

Maintenance

From a Yanmar manual — check it applies to your exact model before use.

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Before you start

  • Periodic assembly and servicing is required separately.

Procedure

  1. Close the thermostat (2) and stop valve (7).
  2. Connect the freshwater supply line (1).
  3. Adjust the turbine between 400-450°C.
  4. Wait for approx. 10 minutes.
  5. Open the pressure thermostat (2) and set water pressure to 0.25-0.45 MPa.
  6. Open the stop valve (7) for 30 seconds and close it again.
  7. Wait for approx. 3 minutes so the injected water can evaporate.
  8. Repeat steps 6 and 7 two or three times.
  9. Close the stop valve (7) and thermostat (2).
  10. Run dry the turbocharger at constant load approx. 10 minutes, then increase engine load slowly.
  11. Repeat washing if the turbocharger is affected by vibrations not previously present.
  12. Remove the flexible hose (4).

Tools required

  • Removable flexible tube Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

Source: Yanmar manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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