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Yanmar — Priming the Fuel System

Maintenance

From a Yanmar service manual covering: YDG2700, YDG2700EV-6EH, YDG2700EV-G6EH, YDG2700EV-GEH, YDG3700, YDG3700EV-6El, YDG3700EV-GEI, YDG5500, YDG5500EV-6El. Check it applies to your exact model before use.

Applies to: Yanmar YDG2700, Yanmar YDG2700EV-6EH, Yanmar YDG2700EV-G6EH, Yanmar YDG3700, Yanmar YDG5500, Yanmar L70V engine, Yanmar L100V engine, Yanmar L4sV L70V L100V engine

Before you start

  • ALWAYS wear eye protection when servicing the fuel system. Diesel fuel is flammable and explosive under certain conditions. Wipe up all spills immediately.

Procedure

  1. Place the engine speed control lever in the HIGH-IDLE position.
  2. Allow 20-30 seconds for fuel to reach the fuel injection pump.
  3. Loosen the high pressure fuel injection line nut at the fuel injector fitting approximately 1/2 turn.
  4. Set and hold the compression release lever in the RELEASE position.
  5. Using the recoil starter, crank the engine until fuel coming out of the fitting is free of bubbles.
  6. Tighten the high pressure fuel injection line nut to specification.

Tools required

  • Line or flare nut wrench Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Tighten high pressure fuel injection line nut to specification

Full service-parts list: Yanmar YDG2700EV-G6EH →

Source: Yanmar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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