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Yanmar — Drain the Fuel Tank and Replace Outlet Fuel Filter

Maintenance

From a Yanmar service manual covering: YDG2700, YDG2700EV-6EH, YDG2700EV-G6EH, YDG2700EV-GEH, YDG3700, YDG3700EV-6El, YDG3700EV-GEI, YDG5500, YDG5500EV-6El. Check it applies to your exact model before use.

Applies to: Yanmar YDG2700, Yanmar YDG2700EV-6EH, Yanmar YDG2700EV-G6EH, Yanmar YDG3700, Yanmar YDG5500, Yanmar L70V engine, Yanmar L100V engine, Yanmar L4sV L70V L100V engine

Before you start

  • Diesel fuel is flammable and explosive under certain conditions. Wipe up all spills immediately.

Procedure

  1. Position an approved container under the fuel tank to collect the fuel.
  2. Remove the fuel cap.
  3. Remove the fuel tank drain plug and gasket to drain the fuel.
  4. Remove clamps and disconnect fuel supply and return lines.
  5. Remove the fuel tank mounting bolts and remove the fuel tank.
  6. Remove the three fuel filter nuts and pull the fuel filter out through bottom of the tank.
  7. Install a new filter into the tank using a new O-ring.
  8. Reinstall the three fuel filter nuts and tighten securely.
  9. Reinstall the drain plug and gasket.
  10. Reinstall the fuel tank and secure with mounting bolts.
  11. Reconnect the fuel supply and return lines.
  12. Fill the fuel tank with fuel and inspect for leaks.

Full service-parts list: Yanmar YDG2700EV-G6EH →

Source: Yanmar service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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