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Yamaha — Muffler Screen and Spark Arrester (EF4000DE/YG4000D)

Maintenance · Muffler screen / spark arrester

From a Yamaha owner's manual covering: EF4000DE, EF5200DE, EF6600DE, YG4000D, YG5200D, YG6600D. Check it applies to your exact model before use.

Before you start

  • The engine and muffler will be very hot after the engine has been run.
  • When cleaning, use the wire brush lightly to avoid damaging or scratching the muffler screen and spark arrester.

Procedure

  1. Remove the muffler screen.
  2. Use a flathead screw driver to pry the spark arrester out from the muffler.
  3. Remove the spark arrester.
  4. Remove carbon deposits using a wire brush.
  5. Check the muffler screen and spark arrester; replace if damaged.
  6. Install the spark arrester, aligning its projection with the hole in the muffler pipe.
  7. Install the muffler screen.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Yamaha owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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