Wisconsin — Idler Gear and Shaft Removal and Installation
For these Wisconsin models: V-460D, V-461D, V-465D.
Browse Wisconsin generators & specs →
Procedure
- Remove 2 setscrews from tapped hole in side of crankcase with a 5/32" Allen wrench
- Disassemble shaft and gear from case by means of the 3/8"-16 tapped puller hole in end of idler shaft
- In reassembly: ensure oil groove in shaft is facing up
- Drive shaft into crankcase with soft metal hammer
- Maintain a .003 to .004 inch clearance between idler gear and shoulder of shaft
- Lock shaft in place with the 2 Allen set screws
Tools required
- 5/32" Allen wrench
- soft metal hammer
- puller (3/8"-16 tapped)
Specs & torque values
- clearance .003 to .004 inch between idler gear and shoulder
Source: manual:V465D_V41NID_V461D_Repair.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.