HomeRepair guidesIdler Gear and Shaft Removal and Installation

Wisconsin — Idler Gear and Shaft Removal and Installation

For these Wisconsin models: V-460D, V-461D, V-465D.

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Procedure

  1. Remove 2 setscrews from tapped hole in side of crankcase with a 5/32" Allen wrench
  2. Disassemble shaft and gear from case by means of the 3/8"-16 tapped puller hole in end of idler shaft
  3. In reassembly: ensure oil groove in shaft is facing up
  4. Drive shaft into crankcase with soft metal hammer
  5. Maintain a .003 to .004 inch clearance between idler gear and shoulder of shaft
  6. Lock shaft in place with the 2 Allen set screws

Tools required

  • 5/32" Allen wrench
  • soft metal hammer
  • puller (3/8"-16 tapped)

Specs & torque values

  • clearance .003 to .004 inch between idler gear and shoulder

Source: manual:V465D_V41NID_V461D_Repair.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.