PSI HD 560001-R2 — Valve Adjustment
For the PSI HD 560001-R2.
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Procedure
- 1. Loosen alternator bolts and remove fan belt.
- 2. Remove bolts (4) from water pump pulley and remove water pump pulley.
- 3. Remove driving pulley bolts and remove drive pulley.
- 4. Remove six timing cover bolts and remove the timing cover.
- 5. Turn the flywheel to align the dot mark on the cam timing pulley with the arrow mark on the rear cover. Cylinder # 1 will be at TDC.
- 6. Adjust intake/exhaust valves on cylinder 1, intake valves on cylinder 2 and exhaust valve on cylinder 3.
- 7. Turn cam timing pulley to 180° (number 4 will be at TDC).
- 8. Adjust Intake/Exhaust valves on cylinder 4, exhaust valve on cylinder 2, and intake valve on cylinder 3.
- 9. When the rocker arm is at its highest position, use a thickness gauge to check the clearance between the bottom of the adjustment screw and the end of the valve stem.
- 10. Use the locking nut to lock the adjusting screw in place when the correct clearance is reached.
Tools required
- Thickness gauge
Specs & torque values
- Intake - 0.13-0.18 mm (Cold), 0.23-0.28 mm (Warm)
- Exhaust – 0.13-0.18 mm (Cold), 0.23-0.28 mm (Warm)
Source: manual:7610001-0.998L-Service-Manual.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.