PSI/Doosan — Hardware Included:
For these PSI/Doosan models: C185, C185WKUB-T2 Export (E04).
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Procedure
- 1. Remove hardware box from compressor
- toolbox.
- 2. Open box and remove the bag containing
- hardware, safety chains and assembly
- instructions.
- 3.Using the jack, raise the front of the unit so
- that the legs are approximately 1” above the
- ground.
- 4.Remove the temporary retaining bolts from
- both sides of the frame at the drawbar
- connection (See Figure 1).
- 5.Carefully lower drawbar to the Level
- Position.
- 6.Install the four bolts (with pre-applied
- thread lock) to the four points inside the
- enclosure and torque to 68 ft. lbs.(9.4kg-m)
- (See Figure 2).
- 7.Install safety chains by sliding the second
- link of one chain into the slot in drawbar
- plate. Fasten chain to plate using taptite and
- washer. Repeat for the other chain.
- 8. Temporarily support drawbar and move
- jack from front of compressor to side of
- drawbar.
- Book: 46555713 (1-28-2011) Rev B
- 9
- Safety
- Operating & Maintenance Manual
- Safety
- 10
- Book: 46555713 (1-28-2011) Rev B
- Safety Precautions
- General
- Ensure that the operator reads and understands the decals and consults the manuals before
- maintenance or operation.
- Ensure that the Operation and Maintenance manual, and manual holder if equipped, are not
- removed permanently from the machine.
- Ensure that maintenance personnel are adequately trained, competent and have read the
- manuals.
- Make sure that all protective covers are in place and that the canopy/doors are closed during
- operation.
- The specification of this machine is such that the machine is not suitable for use in flammable
- gas risk areas. If such an application is required then all local regulations, codes of practice
- and site rules must be observed. To ensure that machine can operate in a safe and reliable
- manner, additional equipment such as gas detection, exhaust spark arrestors, and intake
- (shut-off) valves may be required, dependent on local regulations or the degree of risk
- involved.
- Air discharged from this machine may contain carbon monoxide or other contaminants which
- will cause serious injury or death. Do not breathe this air.
- Compressed air can be dangerous if incorrectly handled. Before doing any work on the unit,
- ensure that all pressure is vented from the system and that the machine cannot be started
- accidentally.
- Ensure that the machine is operating at the rated pressure and that the rated pressure is
- known to all relevant personnel.
- All air pressure equipment installed in or connected to the machine must have safe working
- pressure ratings of at least the machine safety valve rating.
- If more than one compressor is connected to one common downstream plant, effective check
- valves and isolation valves must be fitted and controlled by work procedures, so that one
- machine cannot accidentally be pressurized or over pressurized by another.
- Compressed air must not be used for a feed to any form of breathing apparatus or mask.
- The discharged air contains a very small percentage of compressor lubricating oil and care
- should be taken to ensure that downstream equipment is compatible.
- If the discharged air is to be ultimately released into a confined space, adequate ventilation
- must be provided.
- When using compressed air, always use appropriate personal protective equipment.
- All pressure containing parts, especially flexible hoses and their couplings, must be regularly
- inspected, be free from defects and be replaced according to the Manual instructions.
- Avoid bodily contact with compressed air.
- The safety valve located on the separator element head must be checked periodically for
- correct operation.
- Safety
- Operating & Maintenance Manual
- Book: 46555713 (1-28-2011) Rev B
- 11
- Never operate unit without first observing all safety warnings and carefully reading the
- operation and maintenance manual shipped from the factory with this machine.
- Never operate the engine of this machine inside a building without adequate ventilation. Avoid
- breathing exhaust fumes when working on or near the machine. Do not alter or modify this
- machine.
- A battery contains sulfuric acid and can give off gases which are corrosive and potentially
- explosive. Avoid contact with skin, eyes and clothing. In case of contact, flush area
- immediately with water.
- Exercise extreme caution when using booster battery. To jump battery, connect ends of one
- booster cable to the positive (+) terminal of each battery. Connect one end of other cable to
- the negative (-) terminal of the booster battery and other end to a ground connection away
- from dead battery (to avoid a spark occurring near any explosive gases that may be present).
- After starting unit, always disconnect cables in reverse order.
- High Pressure Air can cause serious injury or death. Relieve pressure before removing filler
- plugs/caps, fittings or covers.
- Air pressure can remain trapped in air supply line which can result in serious injury or death.
- Always carefully vent air supply line at tool or vent valve before performing any service.
- This machine produces loud noise with doors open or service valve vented. Extended
- exposure to loud noise can cause hearing loss. Always wear hearing protection when doors
- are open or service valve is vented.
- Never inspect or service unit without first disconnecting battery cable(s) to prevent accidental
- starting.
- Do not remove the pressure cap from a HOT radiator. Allow radiator to cool down before
- removing pressure cap.
- Do not use petroleum products (solvents or fuels) under high pressure as this can penetrate
- the skin and result in serious illness.
- Wear eye protection while cleaning unit with compressed air to prevent debris from injuring
- eye(s).
- Disconnected air hoses whip and can cause serious injury or death. Always attach a safety
- flow restrictor to each hose at the source of supply or branch line
Source: manual:46555713 C185WKUB-T2 (E04) OPS 1-28-2011.pdf. Figures and steps are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.