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Power Solutions International — Water Pump Installation Service Points

Installation

From a Power Solutions International service manual — check it applies to your exact model before use.

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Before you start

  • Keep the O-ring free of oil or grease.
  • After installation, keep the sealed area away from the coolant for approximately one hour.

Procedure

  1. Attach new O-ring to each end of water inlet pipe; wet O-ring with water.
  2. Apply a 3 mm diameter bead of FIPG to the water outlet fitting; install quickly while wet.
  3. Check rubber ring undamaged and install thermostat with jiggle valve at uppermost position.

Specs & values

  • Specified sealant: Permatex Ultra Grey Gasket Maker pt# 82194 Amazon eBay or equivalent

Source: Power Solutions International service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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